ESD protection circuit for advanced technologies

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S356000, C257S360000, C257S361000

Reexamination Certificate

active

06462380

ABSTRACT:

FIELD OF THE INVENTION
This invention relates to an integrated circuit and more particularly to a protection circuit using shallow trench isolation technology.
BACKGROUND OF THE INVENTION
Present complementary metal oxide semiconductor (CMOS) and bipolar-CMOS (BiCMOS) circuits employ electrostatic discharge protection (ESD) circuits to protect against electrostatic discharge due to ordinary human and machine handling. This electrostatic discharge occurs when the semiconductor circuit contacts an object that is charged to a substantially different electrostatic potential of typically several thousand volts. The contact produces a short-duration, high-current transient in the semiconductor circuit. This high current transient may damage the semiconductor circuit through joule heating. Furthermore, high voltage developed across internal components of the semiconductor circuit may damage MOS transistor gate oxide.
Sensitivity of the semiconductor circuit is determined by various test methods. A typical circuit used to determine sensitivity of the semiconductor circuit to human handling includes a capacitor and resistor that emulate a human body resistor-capacitor (RC) time constant. The capacitor is preferably 100 pF, and the resistor is preferably 1500 &OHgr;, thereby providing a 150-nanosecond time constant. A semiconductor device is connected to the test circuit at a predetermined external terminal for a selected test pin combination. In operation, the capacitor is initially charged to a predetermined stress voltage and discharged through the resistor and the semiconductor device. A post stress current-voltage measurement determines whether the semiconductor device is damaged. Although this test effectively emulates electrostatic discharge from a human body, it fails to comprehend other common forms of electrostatic discharge.
A charged-device ESD test is another common test method for testing semiconductor device sensitivity. This method is typically used to determine sensitivity of the semiconductor circuit to ESD under automated manufacturing conditions. The test circuit includes a stress voltage supply connected in series with a current limiting resistor. The semiconductor device forms a capacitor above a ground plane that is typically 1-2 pF. A low impedance conductor forms a discharge path having an RC time constant typically two orders of magnitude less than a human body model ESD tester. In operation, the semiconductor device is initially charged with respect to the ground plane to a predetermined stress voltage. The semiconductor device is then discharged at a selected terminal through the low impedance conductor. This connection produces a high-voltage, high-current discharge in which a magnitude of the initial voltage across the semiconductor device approaches that of the initial stress voltage.
A particular problem of design of silicon-controlled rectifier (SCR) input protection circuits arises with advanced shallow trench isolation (STI) processes. The problem will be explained in detail with reference to the section view (
FIG. 1A
) and the schematic diagram (
FIG. 1B
) of an SCR protection circuit of the prior art. The SCR includes a PNP bipolar transistor having an emitter
108
connected to an external terminal
100
via lead
118
. The base region
114
of the PNP transistor is electrically connected to a heavily doped N+ region
106
by the parasitic resistance
115
of N-well region
114
. The collector
130
of the PNP transistor is formed in the P-substrate
116
. An NPN bipolar transistor has a collector
114
in common with the PNP base and a base
130
in common with the PNP collector. The NPN bipolar transistor has an emitter
124
connected to a Vss reference supply terminal
120
. The protection circuit further includes a metal-oxide semiconductor (MOS) transistor having a drain
112
, gate
122
and source
124
. The drain
112
of the metal-oxide semiconductor (MOS) transistor
122
is connected to N+ region
106
through parasitic N-well resistors
115
and
111
.
In operation, the SCR is activated by application of a positive electrostatic discharge pulse at the bond pad or external terminal
100
with respect to the Vss reference supply terminal
120
. This positive pulse initially induces avalanche conduction of the MOS transistor due to a high electric field between the drain region
112
and the gate region
122
. This avalanche conduction injects positive current directly into the base region
130
of the NPN transistor. This NPN transistor base current subsequently induces NPN transistor collector current through N-well resistor
114
. This NPN transistor collector current forward biases the PNP transistor base and produces base current. The PNP transistor base current, therefore, initiates PNP transistor conduction and consequent regenerative SCR conduction as is well known in the art. A particular problem arises when highly doped regions such as N+ region
112
are physically surrounded by shallow trench isolation (STI) regions such as regions
102
and
104
. These STI regions are typically greater than 1.0 micrometer deep and, therefore, serve to electrically decouple the transistors of the SCR having junction depths less than 0.3 micrometers. This decoupling increases the PNP transistor base resistance as well as the resistance between the MOS transistor and the SCR, thereby increasing the trigger or activation threshold of the SCR. The circuit of the prior art (
FIG. 1A
) attempted to resolve this problem by adding gate region
110
. This gate region
110
provided a continuous active region of P+ doped region
108
, N doped region
128
and N+ doped region
112
without an intervening STI region. Although this technique improved the decoupling problem, it introduced a thin oxide region between gate region
110
and N+ region
112
that was particularly susceptible to damage under high voltage ESD stress such as charged-device stress.
Referring now to
FIG. 2A
, there is a section view of another SCR protection circuit of the prior art as disclosed in U.S. Pat. No. 4,939,616, filed Nov. 13, 1989, and a corresponding schematic diagram (FIG.
2
B). The SCR includes a PNP bipolar transistor having an emitter
208
connected to an external terminal
200
. The base region
214
of the PNP transistor is electrically connected to a heavily doped N+ region
206
by the parasitic resistance
215
of N-well region
214
.
The collector
230
of the PNP transistor is formed in the P-substrate
216
. An NPN bipolar transistor has a collector
214
in common with the PNP base and a base
231
in common with the PNP collector. The NPN bipolar transistor has an emitter
224
connected to a Vss reference supply terminal
220
. The protection circuit further includes a lateral parasitic NPN bipolar transistor having a collector
212
, thick-oxide isolation region
230
and emitter
224
. Other thick-oxide isolation regions are designated
233
. A zener diode
209
couples P+ doped region
208
to N+ doped region
212
.
In operation, the SCR is activated by application of a positive electrostatic discharge pulse at the bond pad or external terminal
200
with respect to the Vss reference supply terminal
220
. This positive pulse initiates avalanche conduction at the reverse biased junction of N+ doped region
212
and P substrate
216
. This avalanche conduction develops a voltage drop across N-well region
214
and forward biases zener diode
209
. The zener diode conducts the avalanche current into the base
231
of the NPN transistor. The avalanche current in the base region
231
subsequently forward biases the NPN emitter
224
, thereby initiating bipolar NPN conduction. This NPN conduction increases PNP transistor base current and, therefore, initiates PNP transistor conduction and consequent regenerative SCR conduction as is well known in the art. A particular problem arises with advanced technologies. The trigger or activation threshold of the SCR is primarily determined by the avalanche thresh

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