System and method for high-level test planning for layout

Computer-aided design and analysis of circuits and semiconductor – Nanotechnology related integrated circuit design

Reexamination Certificate

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C716S030000, C716S030000

Reexamination Certificate

active

06434733

ABSTRACT:

FIELD OF THE INVENTION
The field of the present invention pertains to the field of electronic design automation. More particularly, the present invention pertains to test and floorplanning equivalent processes within the field of electronic design automation of integrated circuit devices.
BACKGROUND OF THE INVENTION
The rapid growth of the complexity of modern electronic circuits has forced electronic circuit designers to rely upon computer programs to assist and automate most steps of the circuit design process. Typical circuits today contain hundreds of thousands or millions of individual pieces or “cells.” Such a design is much too large for a circuit designer or even an engineering team of designers to manage effectively manually. To automate the circuit design and fabrication of integrated circuit devices, electronic design automation (EDA) systems have been developed.
An EDA system is a computer software system designers use for designing integrated circuit (IC) devices. The EDA system typically receives one or more high level behavioral descriptions of an IC device (e.g., in HDL languages like VHDL, Verilog, etc.) and translates this high level design language description into netlists of various levels of abstraction. At a higher level of abstraction, a generic netlist is typically produced based on technology independent primitives. The generic netlist can be translated by the EDA system into a lower level technology-specific netlist based on a technology-specific library that has gate-specific models for timing and power estimation. A netlist describes the IC design and is composed of nodes (elements) and edges, e.g., connections between nodes, and can be represented using a directed cyclic graph structure having nodes which are connected to each other with signal lines. The netlist is typically stored in computer readable media within the EDA system and processed and verified using many well known techniques. The netlist is then used to generate a physical device layout in mask form which can be used to directly implement structures in silicon to realize the physical IC device.
As ASICs and other complex integrated circuits have become more complex and more dense, they have become progressively harder to test in order to ensure correct and complete functionality. For example, with current technology, as the number of gates and transistors increase, the time which an ASIC spends in testing increases as well. This increase incurs an additional cost on ASIC manufacturing. The testing cost can be very significant for the latest and largest ASIC designs. In addition, as more complex systems-on-a-chip chip devices proliferate, which, for example, integrate complex logic units (integer units, floating point units, memory, etc.) into a single chip, and as newly-designed processors begin to take advantage of the ability to integrate large quantities of memory on-chip, it has become necessary to increase the comprehensiveness, efficiency, and accuracy of the design checking and testing schemes utilized to ensure proper operation of these devices (e.g., ASICs, complex integrated circuits, field programmable gate arrays, etc.).
Thus, an increasingly important part of the logic synthesis process involves designing for testability. Programs that aid in the testability process of logic synthesis are called design for test (DFT) processes. One approach to DFT is to take the netlist generated from a compiler and add and/or replace certain memory cells and associated circuitry with special memory cells that are designed to allow the application of test vectors to certain logic portions of the integrated circuit. The act of applying test vectors is called stimulation of the design, and the special memory cells and associated circuitry are referred to as DFT implementations. The same memory cells can be used to capture the output of the circuitry for observation and compare this output to the expected output in an effort to determine if circuit (e.g., manufacturing) defects are present. Issues concerning controllability deal with facilitating the application of the test vectors to the circuitry to be tested. On the other hand, issues concerning observability deal with facilitating the capturing the output of the circuitry.
The portions of an integrated circuit that are designed to perform its intended or expected operational function are called its “mission mode” circuitry, while the portions added to the integrated circuit to facilitate testability are called “test mode” circuitry or DFT implementations. The resultant circuit, therefore, has two functional modes, mission and test.
An exemplary flow chart diagram of a typical design automation process, including a DFT process, is shown in FIG.
1
. The process
100
described with respect to this flow chart is implemented within a computer system in a CAD environment. Within the process
100
, a circuit designer first generates a high-level description
105
of a circuit in a hardware description language such as VHDL or Verilog. The high-level description
105
is then converted into a netlist
115
by using a computer implemented synthesis process
110
such as the “Design Compiler” by Synopsys, Inc., of Mountain View, California. A netlist
115
is a description of the electronic circuit which specifies what cells compose the circuit and which pins of which cells are to be connected together using interconnects (“nets”). At this point the netlist
115
consists of “mission mode” circuitry.
At block
120
, a constraint-driven scan insertion process is performed to implement testability cells or “test mode” cells into the overall integrated circuit design. In this process
120
, memory cells of the netlist
115
are replaced with scannable memory cells that are specially designed to apply and observe test vectors or patterns to and from portions of the integrated circuit. In addition, process
120
performs linking groups of scannable memory cells (“scan cells”) into scan chains so that the test vectors can be cycled into and out of the integrated circuit design. The output of the scan insertion process
120
is a scannable netlist
125
that contains both “mission mode” and “test mode” circuitry.
The scannable netlist
125
, however, does not contain any information with respect to the physical design of the circuit. For example, the netlist
125
does not specify where the cells are placed on a circuit board or silicon chip, or where the interconnects run. Determining this physical design information is the function of a computer controlled layout process
130
.
The layout process
130
first finds a location for each cell on a circuit board or silicon chip. The locations are typically selected to optimize certain objectives such as wire length, circuit speed, power consumption, and/or other criteria, arid subject to the condition that the cells are spread evenly over the circuit board or silicon chip and that the cells do not overlap with each other. The layout process
130
also generates the wire geometry based on the placement information for connecting the pins of the cells together. The output of the automatic cell layout process
130
includes cell placement data structures and wire geometry data structures
135
that are used to make the final geometric database needed for fabrication of the circuit.
The layout of a typical design is not influenced by the test mode logic. Therefore, the layout process
130
in some cases may break up the scan chains and place the scan cells in such a way that the layout of the mission mode circuitry is not affected. The layout process
130
then reconnects the scan chain based on the placement of the scan cells. This process is also known as placement-based scan chain re-ordering.
Placement-based scan chain re-ordering works well in single clock domains, but does not work well in modern IC designs that have multiple clock domains or sequential elements that trigger on different clock edges (e.g., that have different edge sensitivities). Complications arise when a particular order is picked

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