Thin film transistor and fabricating method thereof

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S071000, C257S296000

Reexamination Certificate

active

06396106

ABSTRACT:

This application claims the benefit of Korean Patent Application No. P99-66040, filed on Dec. 30, 1999, the entirety of which is hereby incorporated by reference for all purposes as if fully set forth herein.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a thin film transistor, and more particularly to a thin film transistor and a fabricating method thereof that is adaptive for increasing a capacitance of a storage capacitor.
2. Description of the Related Art
Generally, a liquid crystal display (LCD) includes switching devices consisting of thin film transistors having gate electrodes, a gate insulating film, an active layer, an ohmic contact layer and source and drain electrodes, and liquid crystal injected between a lower plate provided with pixel electrodes and an upper plate provided with color filters.
The thin film transistor (TFT) uses a storage capacitor so as to improve a sustaining characteristic of a liquid crystal application voltage and to stabilize a display of a gray scale. The storage capacitor can be classified into the storage on gate (SOG) system, in which a portion of the (n−1)th gate line is used as a lower electrode of a capacitor in the nth pixel, and the storage on common (SOC) system, in which a lower electrode of a capacitor is separately formed to be connected to a common electrode. Both the SOG system and the SOC system have such a structure that a gate insulating film provided between a lower electrode formed along with the gate electrode and an upper electrode formed along with the source and drain electrodes is used as a dielectric film.
FIGS. 1A
to
1
C show a process of fabricating a conventional TFT. Referring to
FIG. 1A
, an aluminum (Al) layer or a copper (Cu) layer, etc. is deposited on a transparent insulating substrate
11
including a transistor area T
1
and a capacitor area C
1
by the sputtering technique to form a metal thin film. Then, the metal thin film is patterned by photolithography, including a wet method, to form a gate electrode
13
at the transistor area T
1
of the insulating substrate
11
. At this time, the metal thin film also is patterned in such a manner to be left at the capacitor area C
1
of the insulating film
11
, thereby forming a lower electrode
15
of the capacitor. The lower electrode
15
consists of a gate line or a separate wire.
Referring to
FIG. 1B
, a gate insulating film
17
, an active layer
19
and an ohmic contact layer
21
are sequentially formed on the insulating substrate
11
by the chemical vapor deposition (CVD) technique in such a manner as to cover the gate electrode
13
and the lower electrode
15
of the capacitor. The gate insulating film
17
is formed by deposition of an insulation material such as silicon oxide or silicon nitride, and the active layer
19
is formed from an amorphous silicon material or a polycrystalline silicon material that is not doped with an impurity. The ohmic contact layer
21
is made from amorphous silicon material or polycrystalline silicon material doped with an n-type or p-type impurity at a high concentration.
The ohmic contact layer
21
and the active layer
19
are patterned by photolithography, including an anisotropic etching in such a manner to be left only at a desired portion of the transistor area T
1
, to thereby expose the gate insulating film
17
. At this time, the active layer
19
and the ohmic contact layer
21
are left only at a portion corresponding to the gate electrode
13
.
Referring to
FIG. 1C
, a metal such as molybdenum (Mo), or a molybdenum alloy such as MoW, MoTa or MoNb, etc., is deposited on the gate insulating film
17
by the CVD or sputtering technique in such a manner as to cover an ohmic contact layer
21
, thereby forming a metal thin film. The metal thin film makes an ohmic contact with the ohmic contact layer
21
. Then, the metal thin film is patterned by the photolithography to expose the gate insulating film
13
, thereby forming source and drain electrodes
23
and
25
at the transistor area T
1
. At this time, the metal thin film is patterned to be left at the capacitor area C
1
in correspondence with the lower electrode
15
, thereby forming an upper electrode
27
of the capacitor. In this case, the gate insulating film
17
between the lower electrode
15
and the upper electrode
27
formed at the capacitor area C
1
makes a dielectric film. During the patterning for forming the source and drain electrodes
23
and
25
at the transistor area T
1
, the ohmic contact layer
21
at a portion corresponding to the gate electrode
13
between the source and drain electrodes
23
and
25
also is removed to expose the active layer
19
.
As described above, in the conventional TFT fabricating method, the lower electrode, the dielectric film and the upper electrode of the storage capacitor are formed simultaneously upon formation of the gate electrode, the gate insulating film and the source and drain electrodes. As a result, the conventional TFT fabricating method has a problem in that, since the dielectric film of the storage capacitor is formed to have a thickness almost equal to the gate insulating film, it is difficult to increase the capacitance of the storage capacitor.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide a thin film transistor and a fabricating method thereof that are adaptive for increasing a capacitance of the storage capacitor.
In order to achieve these and other objects of the invention, a thin film transistor according to one aspect of the present invention comprises a transparent insulating film including a transistor area and a capacitor area; a gate electrode and a lower electrode of a capacitor formed at the transistor area and the capacitor area of the insulating substrate, respectively; a gate insulating film formed on the insulating substrate to cover the gate electrode and the lower electrode, said gate insulating film has a large thickness at a portion corresponding to the gate electrode while having a small thickness at a portion including the capacitor area; an active layer formed at a portion corresponding to the gate electrode on the gate insulating film; an ohmic contact layer formed at each side of the active layer; source and drain electrodes formed on the gate insulating film to contact the ohmic contact layer; and an upper electrode formed at a portion corresponding to the lower electrode provided at the capacitor area on the gate insulating film.
A method of fabricating a thin film transistor according to another aspect of the present invention includes the steps of forming a gate electrode and a lower electrode of a capacitor at the transistor area and the capacitor area of an insulating substrate, respectively; sequentially forming a gate insulating film, an active layer and an ohmic contact layer on the insulating substrate to cover the gate electrode and the lower electrode; primarily patterning the ohmic contact layer and the active layer in such a manner to be left only at a portion corresponding to the gate electrode of the transistor area and thus expose the gate insulating film; secondarily patterning the ohmic contact layer and the active layer in such a manner to reduce a thickness of the gate insulating film at a portion corresponding to the lower electrode; and forming the source and drain electrodes on the gate insulating film at the transistor area and simultaneously forming an upper electrode of the capacitor at a portion corresponding to the lower electrode on the gate insulating film of the capacitor.


REFERENCES:
patent: 6121652 (2000-09-01), Suzawa
patent: 6335555 (2001-01-01), Takemura et al.
patent: 6222234 (2001-04-01), Imai
patent: 6294834 (2001-09-01), Yeh et al.

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