Semiconductor device and method for manufacturing the same

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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Reexamination Certificate

active

06313497

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor device and a method for manufacturing the same and more particularly to a semiconductor device intended to reduce and stabilize the wiring contact resistance and a method for manufacturing the same.
2. Description of the Related Art
Large scale integrations (LSIs) known as representing semiconductor devices are roughly classified into memory devices and logic devices, the former of which are particularly remarkable in development with recent improvements in semiconductor manufacturing technologies. The memory devices may be further classified into Dynamic Random Access Memories (RAMs) and Static Random Access Memories (SRAMs), both of which are in large part comprised of Metal Oxide Semiconductor (MOS) transistors, which are excellent in integration density. Also, a DRAM may enjoy the above-mentioned merits in terms of integration density as compared to an SRAM, to reduce the manufacturing cost, thus finding wider applications in various storage systems including information-related ones.
A DRAM as a semiconductor device uses a capacitor as the information-storing capacitive element in a manner that presence of charge in the capacitor determines information stored, so that as the device is reduced in size due to improved fine patterning technologies, the area occupied by each capacitor formed in a semiconductor substrate is restricted. To solve this problem, it is necessary to increase the capacitance of each capacitor. If that capacitance is not enough to store information, the relevant device is liable to malfunction due to external noise signal etc., thus giving rise to an error represented by a soft error.
As a structure of the capacitor intended to increase its capacitance by the above-mentioned restricted area of its own, an inner wall-type cylindrical structure is known.
FIG. 8
is a cross-sectional view showing a conventional semiconductor device (first conventional embodiment) having such an inner wall-type cylindrical structure. The semiconductor device, as shown in the figure, has such a configuration that an n-type diffusion region
53
, surrounded by a device-isolating insulator film
52
consisting of a field oxide film, is formed therein which selectively has a source or drain region in an active region of for example a p-type silicon substrate
51
, so that between the regions
53
is provided via a gate oxide film
54
a gate electrode
55
, which is in turn covered with a first inter-layer insulator film
56
. Moreover, a second inter-layer insulator film
57
is formed in such a manner as to cover the whole surface, in which a bit contact
58
is buried to be connected to one diffusion region
53
with the other diffusion region
53
being connected with a conducting plug
60
buried in a contact hole
59
formed in the first insulator film
57
.
A third inter-layer insulator film
61
is formed covering the whole surface, in which is formed a contact hole
62
to expose the conducting plug
60
, to which is connected an inner wall-type cylindrical capacitor
65
. This capacitor
65
consists of a lower electrode (storage electrode)
66
provided at the inner wall and the bottom of the contact hole
62
to be connected to the conducting plug
60
, a capacitive insulator film
67
provided to cover this lower electrode
66
and the third inter-layer insulator film
61
, and an upper electrode
68
provided to cover this capacitive insulator film
67
.
Here, the conducting plug
60
, the lower electrode
66
, and the upper electrode
68
consist of for example a polycrystalline silicon film. The capacitive insulator film on the other hand consists of a known insulator film such as oxide-nitride-oxide (ONO) film or oxide-nitride (ON) film.
A fourth later-layer insulator film
71
is formed to cover the whole surface, in which is formed a contact hole
72
to expose the upper electrode
68
of the capacitor
65
, to which upper electrode
68
is connected via a barrier metal film
73
an upper wiring (contact)
76
consisting of a conducting plug
78
and an aluminum film. This upper electrode
76
is connected to a peripheral circuit. The upper wiring
76
is covered with a reflection-preventing film
77
consisting of a titanium nitride (TiN) film. This reflection-preventing film
77
acts to prevent irregular reflection of a light produced when an aluminum film is patterned to form the upper wiring
76
.
The barrier metal layer
73
consists of a titanium film
74
as the lower film and a titanium nitride film
75
as the upper film, thus acting to prevent aluminum constituting the upper wiring
76
from breaking through the diffusion region
53
up to the silicon substrate
51
caused by heat treatment at the time of hydrogen alloying when a contact hole is formed in the diffusion region
53
.
The titanium film
74
constituting the lower film of the barrier metal film
73
is formed to suppress stable the contact resistance with a diffusion region (especially p-type diffusion region) when a contact is formed in the diffusion region
53
.
In the manufacturing of the above-mentioned semiconductor device, when connecting a contact through the barrier metal film
73
up to the upper electrode
68
, the contact hole
72
is formed in the fourth inter-layer insulator film
71
beforehand to form the barrier metal film
73
thereon, in such a manner that the contact hole
72
and the barrier metal film
73
are formed at the same time as other regions which need to be connected electrically. When, for example, the diffusion region
53
in the silicon substrate
51
or the gate electrode
55
thereon needs an electrical connection, a contact hole and a barrier metal film are formed simultaneously to provide an electrical connection to these regions.
However, since in such a case the above-mentioned contact hole
72
is formed relatively shallow as compared to a contact hole to be formed in a thick inter-layer insulator film on the diffusion region
53
or the gate electrode
55
, when a barrier metal film is formed at the same time as each of these contact holes, the barrier metal film is formed thickest on the contact hole
72
formed in the thinnest upper electrode
68
. When a barrier metal film is formed thinner on the contact hole
72
, on the other hand, a barrier metal film formed on the contact hole formed in the deepest diffusion region
53
becomes thinner, which provides a very thin titanium film, which in turn reduces an effect of suppressing the above-mentioned contact resistance low and stable, thus leading to a problem of an increase in the contact resistance of a contact formed in the contact hole. To eliminate this problem, therefore, it is unavoidable to form the barrier metal film
73
relatively thick on the upper electrode
68
of the capacitor
65
.
Thus formed barrier metal film
73
undergoes a subsequent heat treatment (annealing) process, during which its component titanium and the underlying upper electrode
68
-component polycrystalline silicon film react with each other (silicide reaction), to form titanium silicide. Thus formed titanium silicide acts to give a lower and stable resistance.
FIG. 10
is a cross-sectional view showing a conventional semiconductor device (second conventional embodiment) provided with an inner wall-type cylindrical structured capacitor according to another embodiment. As shown in the figure, in this semiconductor device, a conductive film (break-through preventing film)
79
consisting of a polycrystalline silicon film formed with the gate electrode
55
simultaneously is provided at the first inter-layer insulator film
56
to form the capacitor
65
and subsequently a contact hole
80
which breaks through the upper electrode
68
up to the conductive film
79
, in order to form the barrier metal layer
73
on this contact hole
80
. The upper electrode
68
of the capacitor
65
is connected with the metal film
73
at part of the side of the batter metal film
73
.
Since, in the above-mentioned first

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