Semiconductor device and manufacturing method thereof

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S371000, C257S396000, C257S397000

Reexamination Certificate

active

06281558

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor device having a plurality of insulating gate elements and a manufacturing method thereof. In particular, the invention involves an improvement in simultaneous realization of high-speed operation, long lifetime and the ease of manufacturing method.
2. Description of the Background Art
In semiconductor devices, such as LSIs with a plurality of MOS transistors, there are, for example, employed plural types of gate voltages for MOS transistor. In a certain type of DRAM, two types of MOS transistors of different gate voltage are provided on a memory cell and a peripheral circuit. Since the memory cell is required to instantly charge or discharge electric charge to a capacitor therein, a gate voltage higher than that to the peripheral circuit is applied.
FIG. 40
is a cross-sectional view of a conventional semiconductor device having two types of MOS transistors of different gate voltage as described above. In the conventional semiconductor device
151
, a high-voltage element H to which a high gate voltage is applied, and a low-voltage element L to which a gate voltage lower than that to the element H is applied, are formed in a single semiconductor substrate
71
. The elements H and L are both MOS transistors and are electrically isolated from other elements adjoining them, by an element isolator
76
formed in the upper major surface of the substrate
71
.
In the upper major surface of the substrate
71
, P type wells
72
and
82
extend over the entire regions of the elements H and L, respectively, around the element isolator
76
. N type source/drain regions
73
and
83
are selectively formed on the exposed surfaces of the P type wells
72
and
82
, respectively, around each central portion of the exposed surfaces. Gate insulating films
77
and
87
overlie their respective central portions, and gate electrodes
79
and
89
overlie the gate insulating films
77
and
87
, respectively. A source electrode
80
and a drain electrode
81
are connected to the exposed surface of the source/drain regions
73
. Similarly, a source electrode
90
and a drain electrode
91
are connected to the exposed surface of the source/drain region
83
.
Since a high gate electrode is applied to the high-voltage element H, an electric field higher than that to the low-voltage element L is applied to the gate insulating film
77
. Therefore, the gate insulating film
77
is required to have a thickness of large enough to withstand such a high electric field and to suppress the aged deterioration that is closely related to the electric field. On the other hand, the gate insulating film
87
is not required to be so thick as the gate insulating film
77
because the electric field applied thereto is low.
In cases where a device
151
is a DRAM, a high-voltage element H belongs to a memory cell, and a low-voltage element L belongs to a peripheral circuit, the element L is not required to withstand so high gate voltage as the element H, but required to have a high current driving capability in order to realize high-speed operation. In general, the current driving capability of MOS transistors increases with decreasing thickness of a gate insulating film.
Unfortunately, since in the semiconductor device
151
the gate insulating film
87
of the low-voltage element L has the same thickness as the gate insulating film
77
, there are more margin than is necessary for suppressing the aged deterioration and ensuring a long lifetime, while it fails to exhibit a sufficient current driving capability to be a factor which can inhibit high-speed operations. Thus, with the device
151
, the long lifetime and high-speed operation compatibility is not accomplished.
This problem can arise not only when a device
151
is configured as a DRAM, but also when it is other semiconductor device. For example, In semiconductor devices having an exterior power input portion that receives the input of an external power voltage to generate, as an internal voltage, a power voltage lower than the external power supply voltage, a relatively high voltage is applied to MOS transistor that belongs to the external power input portion, as a gate voltage, and a relatively lower voltage is applied to MOS transistor that receives the supply of an internal power supply.
To overcome this problem, as shown in
FIG. 41
, there has been proposed a semiconductor device
152
, which is referred to as “dual oxide” type. In the device
152
, a gate insulating film
92
of a low-voltage element L is thinner than a gate insulating film
77
of a high-voltage element H. That is, all elements do not have a uniform gate insulating film thickness. The thickness is set individually, depending on the necessary breakdown voltage and current driving capability. Therefore, the high-voltage element H insures a high breakdown voltage and a long lifetime, and the low-voltage element L insures a high current driving capability, thereby establishing the long lifetime and high-speed operation compatibility.
Unfortunately, the semiconductor device
152
has another problem that as shown in the manufacturing steps in
FIGS. 42
to
47
, its manufacturing method is not easy and thus difficult to put it into practice. To obtain a device
152
, firstly the step shown in
FIG. 42
is conducted. Specifically, after a semiconductor substrate
71
is prepared, an element isolator
76
and wells
72
and
82
are formed in the upper major surface of the substrate
71
. The wells
72
and
82
are respectively formed in the region whereat it is desired to form a high-voltage element H or a low-voltage element L in the regions surrounded by the element isolator
76
.
Referring to
FIG. 43
, insulating films
93
,
94
are formed over the upper major surface of the semiconductor substrate
71
, i.e., over the entire exposed surfaces of the wells
72
and
82
, respectively.
Referring to
FIG. 44
, there is formed a shield
95
that has an opening in the insulating film
93
and selectively covers the insulating film
94
.
Referring to
FIG. 45
, an insulating film is further stacked on the portion as not being shielded by the shield
95
, i.e., on the insulating film
93
. As a result, the insulating film
93
is selectively thickened, whereas the insulating film
94
remains as it is.
Referring to
FIG. 46 and 47
, after the shield
95
is removed, gate electrodes
79
and
89
are formed on the insulating films
93
and
94
, respectively.
Thereafter, N type impurity is selectively implanted with the gate electrodes
79
and
89
acting as a shield (this step is not shown), so that source/drain regions
73
and
83
are selectively formed on the exposed surfaces of the wells
72
and
82
, respectively, as shown in FIG.
41
. Then, a source electrode
80
and a drain electrode
81
are formed on the exposed surfaces of source/drain regions
73
so as to surround the gate electrode
79
. At the same time, a source electrode
90
and a drain electrode
91
are formed on the exposed surfaces of source/drain regions
83
so as to surround the gate electrode
89
, resulting in a semiconductor device
152
.
As set forth above, in manufacturing a device
152
, it is necessary to form a gate insulating film
77
through two-stage process in which a shield
95
having a selective opening is formed and then employed as described. This complicates the manufacturing steps, and it seems to be difficult to put it into practice because of problems involved in yield.
SUMMARY OF THE INVENTION
According to a first aspect of the present invention, a semiconductor device having a plurality of elements disposed in a semiconductor substrate, each one of the elements comprises: (a) a first semiconductor region of a first conductivity type formed in the semiconductor substrate so as to selectively expose to a major surface defined by the semiconductor substrate; (b) a pair of second semiconductor regions of a second conductivity type that are selectively formed apart from each other in the

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