Method of making plural component fibers

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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26421114, 264157, 264166, 264171, 4251315, 425190, 425198, 425199, D01F 804, D01D 400

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active

051620740

ABSTRACT:
A method for extruding a wide variety of plural-component fiber configurations in a spin pack utilizes one or more disposable distributor plates in which distributor flow paths are etched on one or both sides to distribute the polymer components to appropriate spinneret inlet hole locations. The etching process permits the distribution paths to be sufficiently small to facilitate issuing multiple discrete polymer component streams axially into each spinneret orifice inlet hole, whereby the resulting extruded fiber can be made up of at least one hundred side-by-side sub-fibers. If the adjacent sub-fibers are weakly bonded, they can be readily separated by agitation to significantly increase the effective yield from the spin pack and provide very fine and uniform fibers.

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