Method of isotropically dry etching a polysilicon containing run

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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156643, 156646, 156657, 1566591, 156662, H01L 2100

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active

051604086

ABSTRACT:
Disclosed is a method of isotropically dry etching a current conducting runner comprising polysilicon material which is formed on a silicon substrate wafer containing integrated semiconductor circuits. The method employs a parallel plate reactor which is controllable to provide intermittent pulses of power over the parallel plates. Gases are injected to within the reactor to provide a reactive gas mixture at a preselected pressure. Preselected intermittent pulses of power are applied to ionize the reactive gas mixture into a plasma state. Such intermittent pulses are defined by an RFon period, an RFoff period, and an RFrepeat period. The ratio of RFon:RFrepeat is preferably from about 0.35 to 0.60. The wafer is subjected to the intermittent pulses and reactive gas mixture at the preselected pressure for a preselected amount of time to selectively isotropically etch the current conducting runner. The invention has specific application to isotropically dry etching a WSi.sub.x /polysilicon sandwich structure. With such a structure, the preferred reactive gas mixture is SF.sub.6, Cl.sub.2, O.sub.2, and an inert carrier gas in approximate respective volume ratios of 10.0.+-.5%:2.0.+-.5%:3.0.+-.5%:15.0.+-.5%.

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