Method of injection molding a thermoplastic hollow or hollow foa

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Composite article making

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249 62, 264221, 2643281, 264DIG44, 273167H, 273DIG8, 425542, 425817R, 425DIG12, B29C 3352, B29C 4536, B29C 6722

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046146270

ABSTRACT:
A one-piece, hollow, moulded head for a golf-club of the "wood" or "driver" type is made by injecting a thermoplastics material around a fusible core having a melting-point below the injection temperature, allowing the injected material to set and melting out the core.
One or more holes are provided, the holes extending completely through the core, so that the injected material fills each hole and sets therein to provide corresponding internal "struts" in the moulding.
The injected material may be, e.g., a polyamide, a polycarbonate, a poly(phenylene oxide), an acetal resin or an ABS resin. The material may be reinforced with up to 50% by weight of glass and/or carbon fibres.
The moulded head may optionally be filled with a polyurethane foam.
The finished moulding may have the conventional face-pieces and/or sole-plates attached thereto.

REFERENCES:
patent: 3229980 (1966-01-01), Silberman
patent: 3556532 (1971-01-01), Ballmer
patent: 4214754 (1980-07-01), Zebelean
patent: 4313607 (1982-02-01), Thompson
patent: 4319752 (1982-03-01), Thompson
patent: 4343757 (1982-08-01), Popplewell
patent: 4429879 (1984-02-01), Schmidt
patent: 4464324 (1984-08-01), Hager

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