Method of forming ceramic bodies

Glass manufacturing – Processes – Self-supporting particle making

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65 214, 65 22, 65 3013, 65 3014, 428404, 428406, 501 12, 501 33, 501 39, 501 84, C03B 1910

Patent

active

044419058

ABSTRACT:
A method is disclosed for producing low density, ceramic bodies in the nature of hollow or solid beads which may be used as such or bonded into a unitary mass. The bodies are composed of ion-exchanged, synthetic mica crystals wherein large cations, such as K.sup.+, have been exchanged for lithium and/or sodium ions from the mica. The method involves forming a gel by dissolution of a synthetic mica in a polar liquid, releasing droplets of the gel into a fluid to form shaped bodies, effecting the indicated ion exchange, and drying the beads thus formed.

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