Method and apparatus for the manufacture of three-dimensional ob

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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156264, 156353, 156580, 156510, 156511, 156267, 156256, B32B 3100

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059976810

ABSTRACT:
A method and apparatus for constructing a three-dimensional object. There is provided a lamination unit for holding and pressing a block of material; a slicing unit for cutting the block to form a horizontal layer having a first working surface and a cut block having a second working surface; a profiling means for profiling at least one of the working surfaces into at least one planar element; and an electronic means for receiving XYZ information corresponding to the shape of the object, for processing the XYZ information into a plurality of computerized cross-sectional representations of the shape, and for controlling the operation of the lamination means, the slicing means, and the profiling means. Formation occurs by providing the electronic means with the XYZ information, placing the block in a position for holding by the lamination means; slicing the block to provide the horizontal layer having the first working surface and the cut block having the second working surface; profiling at least one of the working surfaces to form the planar element having a shape corresponding to the computerized cross-section representation at that slicing level; pressing the second working surface of the cut block against the first working surface of the horizontial layer using the lamination means; and repeating the slicing and profiling steps until the object is formed.

REFERENCES:
patent: 5015312 (1991-05-01), Kinzie
patent: 5071503 (1991-12-01), Berman
patent: 5183598 (1993-02-01), Helle et al.
patent: 5354414 (1994-10-01), Feygin
patent: 5578155 (1996-11-01), Kawaguchi
patent: 5730817 (1998-03-01), Feygin et al.
Rapid Protyping Report A. Cohn, pp. 1-2 vol. 1 No. 6, Nov. 1991.
Rapid Protyping Report A. Cohen, pp. 3-5 vol. 5, No. 6, Jun. 1995.
A. Venus, pp. 261-273 "The Potential for a Low Cost, Retro Fit, Rapid Prototyping System", School of Engineering and Advanced Technology, University of Sunderland, Jul. 1994.
U.S. patent application 08/587,103 filed Jan. 11, 1996, 30 pages Kinzie, "Method and Apparatus for the Manufacture of Three-Dimensional Objects by Lamination".

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