Combination faucet and method of mixing hot water with cold wate

Automatic temperature and humidity regulation – Mixing fluid of dissimilar temperature – Mixing valve with temperature motive means

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Details

137 88, 236101R, G05D 1100, G05D 2313

Patent

active

055117236

DESCRIPTION:

BRIEF SUMMARY
BACKGROUND OF THE INVENTION

1. Field of the Invention
The present invention relates to a combination faucet, and more specifically to a combination faucet for mixing hot water with cold water by pressing a movable valve cylinder with a spring, which is composed of a material having a spring constant that varies with the temperature.
2. Description of the Related Art
An automatic temperature controlling combination faucet previously proposed to steadily control the temperature of water mixture of hot water and cold water by pressing a movable valve disc for controlling a mixing ratio of hot water to cold water with a shape memory alloy, which has a shape varied with the temperature (JAPANESE PATENT PUBLICATION GAZETTE No. 61-44062). As generally known, even if a physical force is applied to change the shape of a shape memory alloy having an original shape set at a specific temperature, the shape memory alloy recovers its original shape any time when it is exposed to the specific temperature. The shape memory alloy has a smaller heat capacity and greater sensitivity to the temperature variation than conventional temperature-sensitive elements, such as a thermo-wax.
In a known combination faucet a coil-formed shape memory alloy presses one end of the movable valve disc coil and a coil spring presses the other end of the disc. The coil-formed shape memory alloy is arranged to be in direct contact with the mixture of hot water and cold water, and has a given coil length at a specific temperature. The coil-formed shape memory alloy works in the following manner in response to a variation in the temperature of the water mixture.
When the temperature of the water mixture is stable at a preset temperature, the movable valve disc stops at a position of balance between the coil-formed shape memory alloy and the coil spring. When the temperature of the water mixture is varied to the specific temperature due to some outside disturbance, the coil-formed shape memory alloy generates a shape restoring force to recover the given coil length set at the specific temperature. The shape restoring force destroys the balance between the coil-formed shape memory alloy and the coil spring and moves the movable valve disc towards the coil spring or the coil-formed shape memory alloy. When the coil-formed shape memory alloy is set to change the coil length successively in a temperature range around the preset temperature, the coil-formed shape memory alloy varies its coil length in response to a change in temperature of the water mixture in the vicinity of the preset temperature so as to generate a shape restoring force continuously. This shifts the movable valve disc corresponding to the temperature change of the water mixture and varies the ratio of hot water to cold water, thereby keeping the temperature of the water mixture substantially equal to the preset temperature.
In the known combination faucet with a conventional shape memory alloy, the preset temperature of the water mixture is changed by manually applying a pre-load to the spring for pressing the movable valve disc. This structure does not allow the preset temperature to be changed from outside, for example, using a remote control. When the shape restoring force of the shape memory alloy balances with the resilient force of the coil spring at a certain temperature deviated from the desirable preset temperature, the temperature control only by the shape memory alloy cannot compensate sufficiently for a deviation of the actual temperature of the water mixture from a desirable preset temperature.
Another combination faucet previously proposed does not use a shape memory alloy, but controls the temperature of the water mixture by pressing a movable valve disc for controlling a mixing ratio of hot water to cold water with a temperature-sensitive element such as a thermo-wax and cancels a steady temperature deviation of the actual temperature of the water mixture from a target temperature by utilizing feed-back control (JAPANESE PATENT LAYING-OPEN GAZETTE No. 61-31784). Suc

REFERENCES:
patent: 4640457 (1987-02-01), MacDonald
patent: 5025983 (1991-06-01), Akita
patent: 5400961 (1995-03-01), Tsutsui et al.

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