Thermal extractive gelation process

Compositions: ceramic – Ceramic compositions – Refractory

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501 12, 501 34, 501104, 501105, 501106, 501107, 423 70, 423 81, 423608, C04B 3548

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active

049314149

ABSTRACT:
Solid, transparent, non-vitreous, microspheres (zirconia-silica) are formed by extractive gelation (extracting carboxylic acid away from zirconyl carboxylate) of a sol in liquid medium such as hot peanut oil. Zirconyl carboxylate precursor sol is prepared and added in droplet form to the liquid extractant (peanut oil) at an elevated temperature at which a carboxylic acid is liberated from the zirconyl carboxylate. The droplets remain in the extractant for sufficient time to form stable gel spheroids which are separated from the extractant and fired to convert them to durable spheroids useful as lens elements in retroreflective sheeting.

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