Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor
Patent
1988-01-15
1990-02-06
Weston, Caleb
Adhesive bonding and miscellaneous chemical manufacture
Methods
Surface bonding and/or assembly therefor
156167, 156181, 156242, 156243, 15624411, 15624424, 156245, 156246, 156250, 264 60, 264 63, 264 67, 264114, 264118, 264121, 264125, 264311, 429 45, B28B 120, B29B 906
Patent
active
048986313
ABSTRACT:
An apparatus and method is disclosed for fabricating mats of ceramic material comprising preparing a slurry of ceramic particles in a binder/solvent, charging the slurry into a vessel, forcing the slurry from the vessel into spinneret nozzles, discharging the slurry from the nozzles into the path of airjets to enhance the sinuous character of the slurry exudate and to dry it, collecting the filaments on a moving belt so that the filaments overlap each other thereby forming a mat, curing the binder therein, compressing and sintering the mat to form a sintered mat, and crushing the sintered mat to produce filament shaped fragments.
A process is also disclosed for producing a tape of densely packed, bonded ceramic particles comprising forming a slurry of ceramic particles and a binder/solvent, applying the slurry to a rotating internal molding surface, applying a large centrifugal force to the slurry to compress it and force excess binder/solvent from the particles, evaporating solvent and curing the binder thereby forming layers of bonded ceramic particles and cured binder, and separating the binder layer from the layer of particles.
Multilayers of ceramic particles are cast in an analogous manner on top of previously formed layers. When all of the desired layers have been cast the tape is fired to produce a sintered tape.
For example, a three-layer tape is produced having outer layers of highly compressed filament shaped fragments of strontium doped lanthanum ("LSM") particles and a center layer of yttria stabilized zicronia ("YSZ") particles.
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California Institute of Technology
Logan F. Eugene
Weston Caleb
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