Composite wood product and method for making the wood product

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Reexamination Certificate

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Details

C156S279000, C156S368000, C156S060000, C156S001000, C264S109000, C419S061000

Reexamination Certificate

active

08075717

ABSTRACT:
A composite wood product and its method of manufacture. The wood product comprises aligned, substantially straight wood strands cut from veneer, disposed side by side lengthwise in substantially parallel relationship with adhesive bonding together the strands. The product is produced in a billet having a width in the range of about 3 ft. to 12 ft. and with a thickness in the range of about 1.1 inches to 2 inches. The strand ends are distributed in a specific pattern that approximates maximizing the minimum distance between strand ends. The wide sides of the billet are coated with a dark colored resin. The billet may be sawn lengthwise into sizes used for joists and rafters. Such a sawn product (e.g. 1.5″ by 9.25″) has the wide sides a dark resin color and the narrow sawn sides mostly wood colored. The strands are parallel to its length.

REFERENCES:
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patent: RE30636 (1981-06-01), Barnes
patent: 4610913 (1986-09-01), Barnes
patent: 5096765 (1992-03-01), Barnes
patent: RE34283 (1993-06-01), Barnes
patent: 6029520 (2000-02-01), Beall et al.
patent: 6201224 (2001-03-01), Churchland et al.
patent: 6402877 (2002-06-01), Bielfeldt
patent: 6652789 (2003-11-01), Pearson
patent: 196 32 997 (1998-02-01), None
Supplementary European Search Report in Application No. EP 04797199, dated Sep. 18, 2009.
European Office Action in Application No. EP 04797199, dated Feb. 11, 2010.

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