Method of forming an ink supply channel

Etching a substrate: processes – Forming or treating thermal ink jet article

Reexamination Certificate

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Reexamination Certificate

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07837887

ABSTRACT:
A method of forming an ink supply channel for an inkjet printhead comprises the steps of: (i) providing a wafer having a frontside and a backside; (ii) etching a plurality of frontside trenches into the frontside; (iii) filling each of the trenches with a photoresist plug; (iv) forming nozzle structures on the frontside using MEMS fabrication processes; (v) etching a backside trench from the backside, the backside trench meeting with one or more of the plugs; (vi) removing a portion of each photoresist plug via the backside trench by subjecting the backside to a biased oxygen plasma etch, thereby exposing sidewall features in the backside trench; (vii) modifying the exposed sidewall features; and (viii) removing the photoresist plugs to form the ink supply channel. The ink supply channel connects the backside to the frontside.

REFERENCES:
patent: 6277756 (2001-08-01), Ohara et al.
patent: 6569777 (2003-05-01), Hsu et al.
patent: 6583065 (2003-06-01), Williams et al.
patent: 6764810 (2004-07-01), Ma et al.
patent: 2005/0280674 (2005-12-01), McReynolds
patent: 2001-212965 (2001-08-01), None
patent: WO 01/022481 (2001-03-01), None
patent: WO 02/015249 (2002-02-01), None

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