Enhanced thickness fabric and method of making same

Fabric (woven – knitted – or nonwoven textile or cloth – etc.) – Scrim – Woven scrim

Reexamination Certificate

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C442S020000, C442S043000, C442S045000, C442S046000, C442S049000, C442S164000, C442S180000

Reexamination Certificate

active

07632763

ABSTRACT:
The present invention provides thickened fabrics and reinforcements for use as a spacer or reinforcement for a matrix system. The fabric includes in a first embodiment a woven fabric comprising weft and warp yarns containing glass fibers. A portion of the weft yarns are undulated into a sinusoidal path forming a generally “C” shaped bridge between adjacent warp yarns which results in an increased thickness for the fabric. The fabric is coated with a polymeric resin or bonding agent, for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making such fabric by increasing the thickness of a woven or non-woven material by such methods as applying tension to warp yarns having opposite twists during weaving operations, or using unbalanced yarns, for example.

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