Metal injection molded turbine rotor and metal injection...

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Making composite or hollow article

Reexamination Certificate

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C419S006000

Reexamination Certificate

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10639314

ABSTRACT:
A rotor shaft assembly (101) of a type used in a turbocharger, manufactured by mounting a powder compact of a titanium aluminide rotor (203) to a powder compact of a steel shaft (207), with a metal powder admixed with a binder (211) interposed between the rotor and shaft, and debinding and sintering the mounted compact combination. Sintering produces a strong metallurgical bond between the shaft and rotor, providing a near-net rotor shaft assembly (101) and also an inexpensive and efficient method for the manufacture of an assembly capable of withstanding the high forces and temperatures within a turbocharger.

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