Process for preparing an elastomer

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Cellular products or processes of preparing a cellular...

Reexamination Certificate

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Details

C521S160000, C521S174000, C521S175000, C521S176000, C521S914000, C528S059000, C528S067000, C528S076000, C528S077000

Reexamination Certificate

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06884824

ABSTRACT:
Process for preparing a polyurethane elastomer having an apparent overall density of more than 150 kg/m3comprising reacting a polyisocyanate and an isocyanate-reactive composition, optionally in the presence of water, wherein the reaction is conducted at an isocyanate index of 85 to 120, the polyisocyanate comprising: a) 80-100% by weight of a diphenylmethane diisocyanate comprising at least 40% by weight of 4,4′-diphenylmethane diisocyanate and/or a derivative of said diphenylmethane diisocyanate which derivative is liquid at 25° C. and has an NCO value of at least 20% by weight, and b) 20-0% by weight of another polyisocyanate, and wherein the isocyanate-reactive composition comprises a) 80-100% by weight of a polyether polyol having an average nominal functionality of 2-8, an average equivalent weight of 750-5000, an average molecular weight of 2000-12000, an oxyethylene content of 60-90% by weight and a primary hydroxyl content of 70-100% calculated on the total number of primary and secondary hydroxyl groups in the polyol, b) an isocyanate-reactive chain extender in an amount such that the hard block ratio is less than 0.50 and c) 20-0% by weight of one or more other isocyanate-reactive compounds excluding water, the amount of polyol a) and isocyanate-reactive compound c) being calculated on the total amount of this polyol a) and compound c).

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G. Woods, “The ICI Polyurethanes Book”, 1990, 2nd edition, pp. 32-35.

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