Method of manufacturing magnetic powder, magnetic powder and...

Compositions – Magnetic – With wax – bitumen – resin – or gum

Reexamination Certificate

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Details

C148S302000, C075S255000, C428S600000, C428S606000, C428S687000

Reexamination Certificate

active

06872326

ABSTRACT:
A method of manufacturing magnetic powder is disclosed. This method can provide magnetic powder from which a bonded magnet having excellent magnetic properties and reliability can be manufactured. A melt spinning apparatus1is provided with a tube2having a nozzle3at the bottom thereof, a coil4for heating the tube and a cooling roll5. The cooling roll5is constructed from a roll base51and a circumferential surface53in which gas flow passages54for expelling gas are formed. A melt spun ribbon8is formed by injecting the molten alloy6from the nozzle3so as to be collided with the circumferential surface53of the cooling roll5, so that the molten alloy6is cooled and then solidified. In this process, gas is likely to enter between a puddle7of the molten alloy6and the circumferential surface53, but such gas is expelled by means of the gas flow passages54. The magnetic powder is obtained by milling thus formed melt spun ribbon8. In this method, when the average pitch of these gas flow passages54is defined as Pμm and the average particle size of the magnetic powder is defined as Dμm, the relationship represented by the formula P<D is satisfied.

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