Electric lamp and discharge devices – With luminescent solid or liquid material – Solid-state type
Reexamination Certificate
2001-11-27
2004-12-28
Ta, Tho D. (Department: 2833)
Electric lamp and discharge devices
With luminescent solid or liquid material
Solid-state type
Reexamination Certificate
active
06836070
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an organic electro-luminescent display (OLED) and a method of forming the same and, more particularly, to a top-emission OLED and a method of sealing the same.
2. Description of the Related Art
In the new generation of flat panel techniques, organic electro-luminescent display (OLED) has advantages of self-luminescence, wide-view angle, thin profile, lightweight, low driving voltage and simple process. In OLEDs with a laminated structure, organic compounds such as dyes, polymers, or other luminescent materials serve as an organic luminescent layer and are disposed between cathode and anode. In accordance with the driving mode, OLED is classified into passive matrix and active matrix types. Alternatively, in accordance with the luminescent path, OLED is classified into a bottom-emission OLED and a top-emission OLED. Conventionally, both of the passive and active matrix types are fabricated as the bottom-emission OLED in which glass material is used to form the luminescent faceplate and transparent conductive material is used to form the anode layer. Thus, when electrons and holes are combined as excitons in the organic luminescent layer, light radiates from the transparent faceplate. However, since the luminescent regions of the R, G and B are different within each pixel area, TFT structures in array have different sizes and thus reduce the aperture ratio of the bottom-emission OLED.
In order to increase the aperture ratio, a top-emission OLED is developed in which the cathode layer is transparent materials and a transparent faceplate is sealed on the top of the OLED.
FIG. 1
is a sectional diagram showing a conventional top-emission OLED. The top-emission OLED
10
has TFT devices and circuit devices completed in the substrate
10
. On the substrate
10
, a lengthwise-extending anode layer
12
, an organic electron-hole transmitting layer
13
, an organic fluorescent film
14
, an organic electron transport layer
15
, a transversely-extending cathode layer
16
, a barrier layer
17
and a transparent faceplate
18
are successively formed. When a voltage is applied to the top-emission OLED, electrons and holes are relatively removed to the organic fluorescent film
14
to radiate light from the transparent faceplate
18
. The direction of radiation is shown as the arrow. Therefore, the size of the TFT device does not affect the luminescent faceplate
18
, and the materials of the substrate
10
can be selected from glass, silicon, ceramic materials, or plastic materials.
However, as the duration of use increases, the probability of moisture and oxygen permeating the OLED also increases, causing detachment between the organic luminescent layer
14
and the cathode electrode
16
, cracking of the organic materials, and oxidation of the electrodes. As a result, a so-called “dark spot”, to which electricity is not supplied, is generated, decreasing luminescence and luminescent uniformity. Accordingly, in conventionally sealing the top of the top-emission OLED, one method uses a glass plate to isolate moisture/oxygen from the outer environment, but the glass plate with large volume and weight does not fit the requirements of the OLED. The other method coats a UV-curing resin on the top of the top-emission OLED to provide a transparent result, but the resin with out gassing phenomenon and poor resistance to moisture cannot assure the luminescent property of the OLED. Thus, a novel sealing structure of the top-emission OLED solving the aforementioned problems is called for.
SUMMARY OF THE INVENTION
The present invention provides a top-emission OLED and a method of sealing the same to increase aperture ratio and resistance to moisture.
The top-emission organic electro-luminescent display (OLED) has a substrate with at least a lengthwise-extending anode layer, an organic fluorescent film, at least a transversely-extending cathode layer, a barrier layer and a protection layer. A transparent sealing structure is glued to the top of the substrate. The transparent sealing structure has an adhesion layer glued to the protection layer, a plurality of organic resin layers formed on the adhesion layer, a plurality of inorganic barrier layers disposed between the organic resin layers, a flexible polymer film formed on the organic resin layer, and a hard coat formed on the flexible polymer film.
Accordingly, it is a principle object of the invention to provide the inorganic barrier layer to achieve a good resistance to moisture/oxygen.
It is another object of the invention to provide the organic resin layer to decrease the internal stress generated by the organic barrier layer and assure the planarization of the sealing structure.
Yet another object of the invention is to provide the hard coat to obstruct the permeation/pollution of moisture, oxygen and impurities.
It is a further object of the invention to provide the sealing structure to achieve good planarization, excellent resistance to moisture and sufficient transparency.
Still another object of the invention is to provide the sealing structure to promote the luminescent property and lifetime of the top-emission OLED.
Another object of the invention is to provide the sealing structure to achieve commercial requirements of the top-emission OLED, such as light weight and thin type.
REFERENCES:
patent: 6465953 (2002-10-01), Duggal
patent: 6570325 (2003-05-01), Graff et al.
patent: 6573652 (2003-06-01), Graff et al.
patent: 2002/0125822 (2002-09-01), Graff et al.
Chung Chia-Tin
Huang Chen Wei
Huang Hao Jung
Chi Mei Optoelectronics Corporation
Harvey James R.
Merchant & Gould P.C.
Ta Tho D.
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