Optical waveguides – With disengagable mechanical connector – Optical fiber to a nonfiber optical device connector
Reexamination Certificate
2001-03-06
2004-12-07
Glick, Edward J. (Department: 2882)
Optical waveguides
With disengagable mechanical connector
Optical fiber to a nonfiber optical device connector
C385S092000, C372S029014, C372S029021
Reexamination Certificate
active
06827502
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates generally to Vertical Cavity Surface Emitting Lasers (VCSELs) used, for example, in data communications applications. More particularly, the invention relates to apparatus; methods for operating; and methods for fabricating an optical subassembly containing a VCSEL array, for coupling optical power from a first VCSEL in the array into a fiber and separately monitoring optical power output by the first VCSEL.
According to a preferred embodiment of the invention the separate monitoring function is performed using the combination of a second VCSEL, coupled in parallel to the first VCSEL using a common power source; and monitoring means that operate independent of the angle of reflected light originating from the first VCSEL and the affects of temperature thereon.
2. Brief Description of the Prior Art
VCSEL stands for Vertical Cavity Surface Emitting Laser, a relatively new kind of semiconductor laser that is having a dramatic influence in computing and networking, sensing, and other applications. VCSELs combine the performance advantages of LEDs and CD lasers at costs comparable to LED solutions.
Traditional semiconductor lasers, like those used in CD players, emit light from the edge of the chip, so it is necessary to cleave a wafer into chips and package the chip before knowing if the laser is good.
VCSELs emit light vertically from the wafer surface, like LEDs, which means their fabrication and testing is fully compatible with standard I.C. procedures and equipment. Moreover, VCSELs are much faster, more efficient, and produce a smaller divergence beam than LEDs.
As indicated hereinabove, VCSELs are useful in data communications applications, telecommunications systems and products (for example, optical transcievers), etc.
An illustrative VCSEL component used in fiber optic communications (shown as component
1
in prior art FIG.
1
), may be packaged in a “TO-46 can” (such as can
2
) having a window
3
which may or may not include a lens. A back monitor photodiode
4
is shown in
FIG. 1
mounted inside the can with the VCSEL (VCSEL
5
).
The photodiode
4
illustrated typically would be, for example, a power monitor diode which can be used with appropriate feedback control circuitry to set a maximum power level for the VCSEL, simplifying design for high data rate communication and eye safety. Photodiode
4
receives light that is emitted from VCSEL
5
and reflected off the interior of can
2
, as illustrated via reflected light beam
6
in FIG.
1
.
The placement of the monitor diode has two disadvantages. First, it is sensitive to changes in temperature as the angle of reflected light inside the can changes with temperature. This results in erroneous power measurements since the light received by the monitor diode can change even if the optical power emitted by the VCSEL remains the same.
Second, the diode raises the impedance of the VCSEL device. This requires the addition of a parallel resistor to lower the device impedance.
SUMMARY OF THE INVENTION
It is therefore an object of the invention to provide a VCSEL device which overcomes the disadvantages of the prior art VCSEL devices.
It is also an object of the invention to provide a VCSEL device which is particularly well suited to coupling with a fiber optic.
It is another object of the invention to provide a VCSEL device which has a low impedance.
It is still another object of the invention to provide a VCSEL device with a monitoring diode which operates independent of the angle of reflected light (which may, for example, be affected by temperature) originating from the VCSEL outputting a data stream.
In accord with these objects which will be discussed in detail below, one embodiment of present invention provides for a twin VCSEL array mounted in a single can with a monitoring diode. One VCSEL is directed toward the can window (for coupling with an attached fiber optic in a completed subassembly) and the other is directed toward the monitor diode. The two VCSELS are electrically coupled in parallel, are connected to the same pins in the TO can, and are driven by the same source.
An alternate embodiment of the invention contemplates a similar assembly as described hereinabove, with the fiber being directly coupled to the VCSEL outputting the optical data stream (as opposed to the VCSEL having its output directed at the monitoring diode).
According to a preferred embodiment of the invention the two VCSELS are identical or nearly identical.
Further, according to a preferred embodiment of the invention, the current of the monitor diode is proportional to the light emitted by both VCSELs.
Those skilled in the art will readily appreciate that the VCSEL having its output directed toward the monitoring diode could be designed (for example) to output, for example, 50%, 75% or some other percentage (or multiple) of the optical power of VCSEL having its output directed at the window (outputting the data stream) to signify proper operation of the VCSEL outputting the data stream. All such designs are contemplated by the instant invention.
In accord with the objects of the invention, since the monitor diode measures incident light from the second VCSEL, no angle of reflection is affected by changes in temperature or other parameters (like the surface of the TO can, mechanical stresses, etc.), that can affect monitored power if the reflection technique of the prior art were being used.
Further, since the two VCSELs are coupled in parallel, the device has a naturally low impedance.
A further embodiment of the invention may be characterized as the combination of a VCSEL array, including a first VCSEL and a second VCSEL coupled in parallel therewith, with means for monitoring the optical power output by said second VCSEL.
According to a yet another aspect of thereof, the invention may be characterized as apparatus for coupling optical power into a fiber and separately monitoring optical power comprising means for outputting an optical data stream; and means for monitoring the optical power output by the means for outputting, independent of the angle of reflected light originating from the means for outputting the data stream and the affects of temperature thereon.
A still further aspect of the invention is directed to methods for fabricating a device capable of coupling optical power into a fiber and separately monitoring optical power independent of the angle of reflected light originating from a VCSEL and the affects of temperature thereon, comprising the steps of forming a VCSEL array by coupling in parallel a first VCSEL and a second VCSEL connected to the same power source; and mounting the VCSEL array and means for monitoring optical power output by the second VCSEL in a TO can.
Further still, the invention contemplates methods for coupling optical power into a fiber and separately monitoring optical power, comprising the steps of coupling in parallel a first VCSEL and a second VCSEL (connected to the same power source); generating, via said the VCSEL, an optical data stream; and monitoring the optical power output of the second VCSEL to provide an indication of the optical power output by the first VCSEL coupled in parallel therewith.
Additional objects and advantages of the invention will become apparent to those skilled in the art upon reference to the detailed description taken in conjunction with the provided figures.
REFERENCES:
patent: 5191204 (1993-03-01), Dickson et al.
patent: 5757829 (1998-05-01), Jiang et al.
patent: 5812582 (1998-09-01), Gilliland et al.
patent: 5905750 (1999-05-01), Lebby et al.
“Honeywell VCSEL Technology”, Honeywell Inc.
Emcore “VCSEL Components Arrays And Subassemblies”.
“Broadband LED's”, Caswell Limited.
Fish & Richardson P.C.
Glick Edward J.
Infineon - Technologies AG
Kao Chih-Cheng Glen
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