Replenishment system with an open-valve printhead fill port...

Incremental printing of symbolic information – Ink jet – Fluid or fluid source handling means

Reexamination Certificate

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Reexamination Certificate

active

06736495

ABSTRACT:

TECHNICAL FIELD OF THE INVENTION
This invention relates to inkjet printers and more particularly to an inkjet print cartridge which can be recharged with ink.
BACKGROUND OF THE INVENTION
A popular type of inkjet printer contains a scanning carriage for supporting one or more disposable print cartridges. Each disposable print cartridge contains a supply of ink in an ink reservoir, a printhead, and ink channels which lead from the ink reservoir to ink ejection chambers formed on the printhead. An ink ejection element, such as a heater resistor or a piezoelectric element, is located within each ink ejection chamber. The ink ejection elements are selectively fired, causing a droplet of ink to be ejected through a nozzle overlying each activated ink ejection chamber so as to print a pattern of dots on the medium. When such printing takes place at 300 dots per inch (dpi) or greater, the individual dots are indistinguishable from one another and high quality characters and images are printed.
Once the initial supply of ink in the ink reservoir is depleted, the print cartridge is disposed of and a new print cartridge is inserted in its place. The printhead, however, has a usable life which outlasts the ink supply. Methods have been proposed to refill these single-use-only print cartridges, but such refilling techniques require penetration into the print cartridge body in a manner not intended by the manufacturer and typically require the user to manually inject the ink into the print cartridge. Additionally, the quality of the refill ink is usually lower than the quality of the original ink. As a result, such refilling frequently results in ink drooling from the nozzles, a messy transfer of ink from the refill kit to the print cartridge reservoir, air pockets forming in the ink channels, poor quality printing resulting from the ink being incompatible with the high speed printing system, and an overall reduction in quality of the printed image.
What is needed is an improved structure and method for recharging the ink supply in an inkjet print cartridge which is not subject to any of the above-mentioned drawbacks of the existing systems.
SUMMARY OF THE INVENTION
A new ink delivery system (IDS) for printer/plotters has been developed wherein the on-carriage spring reservoir of the print cartridge is manually and securely connected to the off-carriage reservoir.
This invention optimizes the performance of this new off-carriage continuous ink delivery system. In this type of IDS, a pen cartridge that uses an internal spring to provide vacuum pressure is connected from an inlet port through a unitary coupler to an ink reservoir located off the scanning carriage axis. The coupler serves to align as well as to secure two mating valves to securely hold them together in an open latched position which is not intended to be modified or disconnected until the entire ink supply has been depleted.
A replaceable ink supply module for providing replenishment of an inkjet printhead includes a collapsible bag, an enclosure box, a connective tube, and an on/off valve. These four components are incorporated into a composite sealed system which remains intact during shipment, storage, installation and operation. The collapsible bag is placed inside of the protective enclosure box and has an end-connect outlet permanently attached to one end of the connective tube. The other end of the connective tube carries a permanently attached on/off valve designed for engagement with an inlet valve of an inkjet printhead.


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