Optical switch with a moveable optical component

Details Optical switch with a moveable optical component Optical switch with a moveable optical component

2001-12-27

2003-11-11

Kim, Robert H. (Department: 2874)

Optical waveguides

With optical coupler

Switch

C385S047000

Reexamination Certificate

active

06647173

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an optical switch for use in fiber communication and optical network technology, and particularly to a mechanically operated optical switch with a moveable optical component as a switching element.
2. Description of Related Art
Optical signals are commonly transmitted in optical fibers, which provide efficient light channels through which optical signals can pass. Recently, optical fibers have been used in various fields, including telecommunications, where light passing through an optical fiber is used to convey either digital or analog information. Efficient switching of optical signals between individual fibers is necessary in most optical processing systems or networks to achieve the desired routing of the signals.
In optical fiber systems, various methods have been previously developed for switching optical signals between fiber cables. Among these previously developed methods, one important category is mechanical optical switches.
Mechanically operated optical switches come in two different designs: in one design, the optical components move, and in the other design, the fibers move. Factors for assessing the capability of an optical switch include low insertion loss (<1 dB), good isolation performance (>50 dB) and bandwidth capacity compatible with the fiber network the switch is supporting.
Moving fiber switches involve the actual physical movement of one or more of the fibers to specific positions to accomplish the transmission of a light beam from one fiber end to another under selected switching conditions. Moving optical component switches, on the other hand, include optical collimating lenses which expand the light beam coming from the fibers, and then, using moving prisms or mirrors, redirect the expanded light beam to other fibers, as required by the switching process.
The moving fiber switches have a stringent tolerance requirement for the amount and direction of fiber movement. The tolerance is typically a small fraction of the fiber core diameter for two fibers to precisely collimate to reduce loss. The fibers themselves are quite thin and may be subject to breakage if not properly protected. On the other hand, reinforcing the fibers with stiff protective sheaths makes the fibers less flexible, increasing the force required to manipulate each fiber into alignment. Thus these moving fiber switches share a common problem of requiring high precision parts to obtain precise position control and low insertion loss. This results in high cost and complicated manufacture of the switches. Moreover, frequently moving fibers to and fro is apt to damage or even break the fibers.
The moving optical component switches, in contrast, have less stringent movement control tolerance requirements. The presence of the collimating lenses allows relaxation of the tolerance requirements.
As illustrated in FIG.
7
and
FIG. 8
, U.S. Pat. No. 5,838,847 describes a mechanical optical switch, which relies on a mirror
420
being moveable into an optical path between a first and second fixed collimating lenses (
428
,
436
). When the moveable mirror
420
is displaced out of the optical path (FIG.
7
), the light signals from a first input fiber
422
are transmitted to a second output fiber
432
and the light signals from a second input fiber
430
are transmitted to a first output fiber
424
through the first and second collimating lenses (
428
,
436
). However, when the moveable mirror
420
is moved into the optical path (FIG.
8
), the light signals from the first input fiber
422
are reflected back through the first collimating lens
428
into the first output fiber
424
, which is parallel to and in close proximity with the first input fiber
422
. The light signals from the second input fiber
430
are likewise reflected back through the second collimating lens
436
into the second output fiber
432
, which is parallel to and in close proximity with the second input fiber
430
.
In this mechanical optical switch, the gap between the two collimating lenses (
428
,
436
) must be sufficiently large to allow movement of the movable mirror
420
between the two collimating lenses. However, this gap has a significant effect on insertion losses across the switch. For this reason, the gap is preferably less than about 2.0 mm in width. In addition, in a fixed collimator system initially without a mirror, the insertion of a two-surface mirror will introduce an insertion loss in an input/output port proportional to a thickness of the two-surface mirror.
Referring to
FIG. 9
, U.S. Pat. No. 5,481,631 discloses another mechanical optical switch, in which a stepper motor
48
rotates a retroreflector
360
about a primary axis
171
to each of a plurality of selected positions to provide optical switching for light transmission between a primary fiber
121
and any of a plurality of selected secondary fiber (
161
,
54
). The retroreflector
360
includes a pair of lenses
300
,
240
and two reflection surfaces (not labeled). The rotation of the retroreflector
360
needs much space, which makes this mechanical optical switch large in size.
For the above reasons, an improved optical switch is desired. In particularly, an optical switch is desired which has high optical efficiency and which does not require precise alignment or movement of the optical fibers them selves.
SUMMARY OF THE INVENTION
An object of the present invention is to provide an optical switch in which the optical fibers are stationary.
Another object of the present invention is to provide an optical switch which allows easy alignment of associated fibers and which has a low insertion loss.
Yet another object of the present invention is to provide an optical switch which uses a plurality of optical components as a switching element.
An optical switch with a moveable optical component according to the present invention comprises a housing, a first I/O port, a second I/O port, a driver and a switching element. The housing holds the first I/O port and the second I/O port in alignment with a prism of the switching element and supports the driver on a substrate of the housing. A mirror of the switching element is rotationally attached to the driver by an arm and is moveable between a first position and a second position, when the mirror is in the first position, light beams from the first and second I/O ports transmit through the prism back to the second and first I/O ports, respectively, In the second position, light beams from the first and second I/O ports are reflected back to the first and second I/O ports by the mirror. Thus light signals from input fibers are switched between two output fibers of the I/O ports.
Other objects, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.


REFERENCES:
patent: 5325459 (1994-06-01), Schmidt
patent: 5642446 (1997-06-01), Tsai
patent: 6407861 (2002-06-01), Zhang et al.
patent: 2003/0091268 (2003-05-01), Frye et al.
patent: 61223816 (1986-10-01), None

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