Method of forming a side plate with integral boss

Metal working – Method of mechanical manufacture – Shaping one-piece blank by removing material

Reexamination Certificate

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Details

C072S347000, C297S362120

Reexamination Certificate

active

06588087

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to actuators for a reclining seat assembly. More particularly, the present invention relates to an actuator side plate having an integrated threaded boss for mounting the actuator within a seat assembly, as well as a method of manufacturing the side plate.
BACKGROUND AND SUMMARY OF THE INVENTION
Virtually all motor vehicles are now equipped with front seats having a recliner mechanism that can be selectively actuated to adjust the angular position of the seatback between an upright position and a fully reclined position relative to the seat bottom. Most recliner mechanisms include a body portion that is secured to a frame disposed within the seat bottom and connected to an extending arm for pivoting the seat-back frame.
The body portion of many conventional recliners is secured to the frame by a threaded trunnion. The trunnion typically includes a main body portion disposed between a set of side plates. Two bosses extend through apertures located in the side plates to fix the trunnion to the body portion of the actuator mechanism. Conventionally, an annular flange of each boss is staked to the side plate to secure the bosses and trunnions to the side plate. The assembly and staking of the boss and trunnion assembly is relatively time consuming and expensive.
The actuator according to the invention includes a recliner mechanism having an integrally formed threaded boss, thereby eliminating the trunnion disposed between the side plates and simplifying the side-plate construction and method of assembling the recliner mechanism. The actuator side plate having an integrally formed boss portion generally includes a frustum conical wall segment extending generally outward, a contact surface located at the distal end of the frustum conical wall segment, and a collar extending generally inward from the contact surface to operatively connect the side plate to a seat frame.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.


REFERENCES:
patent: 532355 (1895-01-01), Bellinger
patent: 2460721 (1949-02-01), Thompson
patent: 4070895 (1978-01-01), Yamada et al.
patent: 4619031 (1986-10-01), Loewe et al.
patent: 5237849 (1993-08-01), Miyazawa
patent: 5813725 (1998-09-01), Robinson
patent: 5947560 (1999-09-01), Chen
patent: 6233999 (2001-05-01), Yabutani et al.
patent: 6279994 (2001-08-01), Gehart
patent: 363144828 (1988-06-01), None
patent: 09174166 (1997-07-01), None

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