Wells – Processes – Cementing – plugging or consolidating
Reexamination Certificate
2000-10-26
2003-08-19
Suchfield, George (Department: 3672)
Wells
Processes
Cementing, plugging or consolidating
C166S300000, C405S264000, C507S225000, C507S226000, C507S227000, C507S228000, C507S229000, C507S903000, C523S130000, C523S132000
Reexamination Certificate
active
06607035
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to improved methods of preventing water and/or gas flow through a subterranean zone, and particularly to such methods wherein the subterranean zone has a high temperature and is at a depth requiring a long pumping time.
2. Description of the Prior Art
The production of water with oil and/or gas from wells constitutes a major problem and expense in the production of oil and gas. While oil and gas wells are usually completed in hydrocarbon producing formations, when there is a water producing zone adjacent to the hydrocarbon producing formation, the higher mobility of the water often allows it to flow into the hydrocarbon producing formation by way of natural fractures and high permeability streaks. In the production of such wells, the ratio of water to hydrocarbons recovered often becomes so high that the cost of producing the water, separating it from the hydrocarbons and disposing of it represents a significant economic loss.
In order to reduce the production of undesired water and/or gas from hydrocarbon producing formations, aqueous polymer solutions containing cross-linking agents have been utilized heretofore. Such aqueous polymer solutions have been pumped into the hydrocarbon producing formations so that they enter water and/or gas zones within and adjacent to the formations and cross-link therein. The cross-linking of the polymer solutions causes them to form stiff gels which stop or reduce the flow of the undesired water and/or gas.
While the use of aqueous polymer solutions for reducing the production of undesired formation water and/or gas has achieved varying degrees of success, the cross-linking agents used to cross-link the polymer have often contained chromium or phenol/formaldehyde. These cross-linking agents are undesirable in that they either have high toxicities or produce cross-linked gels having low gel stabilities at high temperatures and/or at pH values greater than about 8.
In addition, the aqueous polymer compositions utilized heretofore for reducing the production of undesired water and/or gas from subterranean zones having high temperatures and requiring long pumping times have often been unsuccessful. That is, the compositions have not produced gels which remain stable at the high temperatures involved and/or they have not had the required pumping time at the high temperatures to reach and be placed in the subterranean zone.
Thus, there is a continuing need for improved methods of preventing water flow through subterranean zones.
SUMMARY OF THE INVENTION
The present invention provides improved methods of preventing undesired water and/or gas flow through a subterranean zone penetrated by a well bore. The subterranean zone can have a high temperature and be at a depth such that a long pumping time is required to place a sealing composition therein. The methods basically comprise preparing a polymeric sealing composition comprised of water, a cross-linking agent and a selected water soluble polymer or mixture of polymers which reacts with the cross-linking agent and forms a sealing gel which is stable for a desired period of time at the temperature of the subterranean zone and has a sufficient pumping time before gelation in the presence of the cross-linking agent whereby the composition can be pumped to the depth of the zone and placed therein. Thereafter, the sealing composition is pumped into the zone by way of a well bore penetrating it and the sealing composition is allowed to form a cross-linked gel in the zone.
Depending upon the temperature of the subterranean zone to be sealed and the pumping time required, a selected type of water and a selected water soluble polymer are used. The water is selected from natural seawater, synthetic seawater, brine, unsaturated salt water and fresh water. While various water soluble polymers can be utilized, suitable such polymers are polyacrylamide, AMPS®/acrylamide copolymers, sulfonated styrene/maleic anhydride copolymers, vinylpyrrolidone/AMPS®/acrylamide terpolymers and AMPS®/N-N-dimethylacrylamide/acrylamide terpolymers.
The cross-linking agent utilized in accordance with this invention is preferably chitosan which is a biodegradable and non-toxic glucosamine polymer derived from chitin.
In order to reduce the pumping time of a sealing composition of this invention while maintaining the temperature at which a stable gel is formed, a gelation accelerating agent can be included in the sealing composition. The weight ratio of polymer to cross-linker can also be varied to lengthen or shorten the pumping time.
Thus, it is a general object of the present invention to provide improved methods of preventing undesired water and/or gas flow through a subterranean zone.
Other and further objects, features and advantages of the present invention will be readily apparent to those skilled in the art upon a reading of the description of preferred embodiments which follows.
DESCRIPTION OF PREFERRED EMBODIMENTS
The present invention provides methods of preventing undesired water and/or gas flow through a subterranean zone penetrated by a well bore. As mentioned, the subterranean zone can have a high temperature and be at a depth such that a long pumping time is required to place a sealing composition therein. The term “high temperature(s)” is used herein to mean a temperature in the range of from about 150° F. to about 500° F. The term “long pumping time(s)” is used herein to mean a pumping time in the range of from about 2 hours to about 14 days. The “pumping time” is the length of time between when a polymeric sealing composition of this invention is prepared and when the composition forms a gel and can no longer be pumped into or through a porous rock formation without fracturing the formation.
The methods of this invention basically comprise the steps of preparing a polymeric sealing composition comprised of water, a cross-linking agent and a selected water soluble polymer or mixture of polymers which reacts with the cross-linking agent and forms a sealing gel which is stable for a desired period of time at the temperature of the zone. The polymeric sealing composition also has a pumping time before gelation in the presence of the cross-linking agent whereby the composition can be pumped to the depth of the zone and placed therein. After preparation, the sealing composition is pumped into the zone by way of the well bore penetrating it and is allowed to form a cross-linked sealing gel in the zone.
It has been discovered that the temperature at which gelation occurs, the length of time the resulting gel is stable and the pumping time of an aqueous polymer composition containing a cross-linking agent can all be controlled by the proper selection of the water and the polymer or polymers utilized in the composition. The water can be selected from natural seawater, synthetic seawater, brine, unsaturated salt water and fresh water, and the polymer or polymers can be selected from homopolymers, copolymers, terpolymers and mixtures thereof. By increasing the level of bulky monomers in the selected polymer or polymers utilized, the temperature at which the polymer compositions form a gel can be raised, the pump times can be increased at a particular temperature and/or the stability of the gel at a particular temperature can be reduced or increased. A relatively short gel stability can be utilized for temporarily sealing a subterranean zone while a gel having long term stability can be used for sealing a subterranean zone for an extended period of time.
In addition to the particular types of water and polymer utilized in the sealing composition, the gel time and gel stability can be varied by varying the polymer to cross-linking agent weight ratio in the sealing composition and/or including a gelation accelerating agent in the composition.
The sealing compositions useful in accordance with the present invention are comprised of water, a cross-linking agent and a selected water soluble polymer or mixture of polymers which reacts with the cross-
Eoff Larry S.
Reddy Baireddy R.
Dougherty, Jr. C. Clark
Halliburton Energy Service,s Inc.
Kent Robert A.
Suchfield George
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