Fieldless CMOS image sensor

Semiconductor device manufacturing: process – Including control responsive to sensed condition – Optical characteristic sensed

Reexamination Certificate

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Details

C438S010000, C438S020000, C438S022000, C438S029000, C438S048000, C257S069000, C257S072000, C349S001000, C349S042000, C349S043000

Reexamination Certificate

active

06617174

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to CMOS image sensors. More specifically, the present invention relates to CMOS active pixel sensors without field oxide isolation around the photodiode diffusion region of each pixel.
RELATED ART
Solid state image sensors used in, for example, video cameras are presently realized in a number of forms including charge coupled devices (CCDs) and CMOS image sensors. These image sensors are based on a two dimensional array of pixels. Each pixel includes a sensing element that is capable of converting a portion of an optical image into an electronic signal. These electronic signals are then used to regenerate the optical image on, for example, a cathode-ray tube (CRT) display.
CMOS image sensors first appeared in 1967. However, CCDs have prevailed since their invention in 1970. Both solid-state imaging sensors depend on the photovoltaic response that results when silicon is exposed to light. Photons in the visible and near-IR regions of the spectrum have sufficient energy to break covalent bonds in silicon. The number of electrons released is proportional to the light intensity. Even though both technologies use the same physical properties, all-analog CCDs dominate vision applications because of their superior dynamic range, low fixed-pattern noise (FPN), and high sensitivity to light.
More recently, however, CMOS image sensors have gained in popularity. Pure CMOS image sensors have benefited from advances in CMOS technology for microprocessors and ASICs and provide several advantages over CCD imagers. Shrinking lithography and advanced signal-processing algorithms set the stage for sensor array, array control, and image processing on one chip produced using these well-established CMOS techniques. Shrinking lithography should also decrease image-array cost due to smaller pixels. However, pixels cannot shrink too much, or they have an insufficient light-sensitive area. Nonetheless, shrinking lithography provides reduced metal-line widths that connect transistors and buses in the array. This reduction of metal-line widths exposes more silicon to light, thereby increasing light sensitivity. CMOS image sensors also provide greater power savings because they require fewer power-supply voltages than do CCD imagers. In addition, due to modifications to CMOS pixels, newly developed CMOS image sensors provide high-resolution, low-noise images that are comparable with CCD imager quality.
CMOS pixel arrays are at the heart of the newly developed CMOS image sensors. CMOS pixel-array construction uses active or passive pixels.
Each pixel of a passive pixel array includes a photodiode for converting photon energy to free electrons, and an access transistor for selectively connecting the photodiode to a column bus. However, high read noise for passive pixels limit the passive pixel array's size. Further, the turn-on thresholds for the access transistors of the various pixels varies throughout the passive pixel array, thereby giving non-uniform response to identical light levels.
CMOS active-pixel sensors (APSs) overcome passive-pixel deficiencies by including active circuits (transistors) in each pixel. In one example, these active circuits include a source-follower transistor, a reset transistor and a row-selection transistor. The source-follower transistor buffers the charge transferred to an output (column) bus from the light sensing element (i.e., photodiode or photogate), and provides current to quickly charge and discharge the bus capacitance. The faster charging and discharging allow the bus length to increase. This increased bus length, in turn, allows an increase in the array size. The reset transistor controls integration time and, therefore, provides for electronic shutter control. The row-select transistor gives half the coordinate readout capability to the array. Although these transistors would appear to increase the device's power consumption, little difference exists between an active and a passive pixel's power consumption.
FIG. 1
shows a conventional CMOS APS that includes a pixel array
10
, a row decoder
20
and a plurality of column data (bus) lines
30
. Pixel array
10
includes closely spaced APS cells (pixels)
100
that are arranged in rows and columns. Pixel array
10
is depicted as a ten-by-ten array for illustrative purposes only. Pixel arrays typically consist of a much larger number of pixels (e.g., 1280-by-1024 arrays).
Each APS cell
100
of pixel array
10
includes a light sensing element and the active circuits described above. The light sensing element is capable of converting a detected quantity of light into a corresponding electrical signal at an output terminal
50
. The active circuits of pixels in each row are connected to a common reset control line
23
and a common row select control line
27
. The active circuits of the pixels in each column are connected through respective output terminals
50
to common column data lines
30
.
In operation, a timing controller (not shown) provides timing signals to row decoder
20
that sequentially activates each row of APS cells
100
using control signals transmitted via reset control lines
23
and row select control lines
27
to detect light intensity and to generate corresponding output voltage signals during each frame interval. A frame, as used herein, refers to a single complete cycle of activating and sensing the output from each APS cell
100
in the array over a predetermined frame time period. The timing of the imaging system is controlled to achieve a desired frame rate, such as 30 frames per second. The detailed circuitry of the row decoder
20
is well known to one of ordinary skill in the art of CMOS APS production.
When detecting a particular frame, each row of pixels may be activated to detect light intensity over a substantial portion of the frame interval. In the time remaining after the row of APS cells
100
has detected the light intensity for the frame, each of the respective pixels simultaneously generates output voltage signals corresponding to the amount of light detected by that APS cell
100
. If an image is focused on the array
10
by, for example, a conventional camera lens, then each APS cell
100
generates an output voltage signal corresponding to the light intensity for a portion of the image focused on that APS cell
100
. The output voltage signals generated by the activated row are simultaneously provided to the column output line
30
via output terminals
50
.
FIGS.
2
(A) and
2
(B) are plan and cross-sectional side views, respectively, showing a portion of a conventional CMOS APS cell
100
. Referring to FIG.
2
(B), which is a cross-sectional side view taken along line
2
B—
2
B of FIG.
2
(A), conventional CMOS APS cell
100
includes a photodiode region
102
having a peripheral edge that is surrounded by field oxide
104
. An interface
106
is defined along the abutting peripheral edges of photodiode region
102
and field oxide
104
. In addition, a reset gate
107
is located over a channel
103
provided between a source region
108
and a drain region
109
. Reset gate
107
controls charging and discharging of photodiode region
102
via source region
108
, which extends from photodiode region
102
, in the manner described above.
Based on conventional practices, the fabrication of CMOS APS cell
100
begins by growing field oxide
104
using the well-known LOCOS (LOCal Oxidation of Silicon) process to isolate photodiode region
102
from currents generated in surrounding pixels. Next, polysilicon is deposited and patterned to form reset gate
107
. Reset gate
107
and field oxide
104
are then used to form lightly-doped drain (LDD) regions in source region
108
and drain region
109
. Next, sidewall spacers, such as sidewall spacer
110
shown in FIG.
2
(B), are formed using a plasma oxide etch process. Finally, photodiode region
102
, source region
108
and drain region
109
are heavily (n+) doped, and metal contacts (not shown) are provided to, for example, connect a reset

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