Valve cleaning assembly

Fluid handling – With cleaner – lubrication added to fluid or liquid sealing... – Cleaning or steam sterilizing

Reexamination Certificate

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Details

C123S19800E, C134S102100, C134S102200, C134S113000, C134S16900A, C137S888000, C239S106000, C239S112000

Reexamination Certificate

active

06530392

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to an adapter assembly for transporting a fluid from a supply tank into the air intake valves of a combustion engine.
BACKGROUND OF THE INVENTION
Modern unleaded gasolines, after combustion, leave deposits on various components of internal combustion engines. Evidence of these deposits may be seen by inspecting the tailpipe or opening the throttle blades and using a light to visually inspect the visible portions of the intake system. Owners must periodically have these deposits removed in order to maintain their engine's performance.
One method of removing these deposits is by adding detergent compounds to the gasoline. Generally speaking, super-unleaded fuels contain a higher concentration of this detergent additive, which may provide a reasonable job of control of undesired deposits in the intake system. To remove deposits from various parts of the engine, the detergent additives need to be sprayed on the parts that require cleaning. These fuels with detergent additives clean throttle body style fuel injection systems reasonably well. In these systems, the fuel is sprayed at the initial point of airflow into the engine, which allows detergent compounds within the fuel to maintain the intake system in a reasonably clean condition.
This is not the case with port fuel injection system engines. This type of system sprays fuel directly in the air stream just before the intake valves. As a result, the components in the intake manifold from the air intake down to the point where the fuel injectors spray the fuel are subject to formations of unwanted deposits from oil from the crank case ventilation system and exhaust gases from exhaust gas recirculation systems. These deposits contribute to form a “dirty” intake system. No matter what brand or quality of fuel is used or how often the fuel injectors are cleaned or which additives are used, they will not eliminate these deposits as the cleansing action of the detergents contained in the fuel are not applied to the components that are located upstream of the fuel injectors.
Most modern engines contain many components in the path of airflow into the engine that are affected by these deposits. These components include: intake valves, fuel injector nozzles, idle air by-pass valves, throttle plates, exhaust recirculation valves, air charged temperature sensors, knock sensors, air flow meters, turbo chargers, and safety valves. Not all of these components are present in all engines.
Deposits on these components can result in a wide variety of driveability complaints with the most common problems being unstable idle speed control and stumbling when cold.
In addition, deposits on the intake valves act like sponges and absorb fuel which degrades cold starts. Intake valve deposits also restrict airflow, reducing both low speed and high-speed performance. Current fuel additives are not completely successful in minimizing or eliminating deposits on the intake valves.
Another method of cleaning intake systems and intake valves is to partially or completely disassemble the engine. The intake manifold is removed from the engine. All components are removed from the manifold and cleaned or replaced. The intake manifold is cleaned. The head is removed from the engine. The valves are removed from the head and cleaned or replaced. The engine is then reassembled. This, of course, is time consuming and expensive.
Another method to clean the intake valves is to remove the fuel injectors, insert a sandblasting nozzle, and blast the intake valves, in place, with a blasting media such as crushed nutshells. This is not completely satisfactory because of uneven cleaning and the difficulty in removing the residue of the crushed nutshells.
SUMMARY OF THE INVENTION
An object of the invention is to provide a valve cleaning apparatus or cleaning deposits from the intake system of an internal combustion engine, without disassembling the engine.
Another object of the invention is to provide a valve cleaning apparatus which can easily and quickly be connected to the intake system of an internal combustion engine and which can facilitate the removal of deposits from all components exposed to incoming air flow including the intake valves of the engine.
Still another object of the invention is to provide a valve cleaning apparatus that can control solvent flow into the intake system of an internal combustion engine to clean the intake system of unwanted deposits.
The present invention is a valve cleaning assembly for transporting a fluid from a supply tank into the air intake valves of a combustion engine. The valve cleaning apparatus includes housing having a pair of legs and a closed end base. The housing has a flow path that extends through the housing and a zinc-coated brass needle valve to control fluid flow in the flow path. A hook is provided to attach the valve cleaning assembly from the hood of a car. The hook is connected to the housing at a hanging point that is selected to balance the assembly when connected to a half-full supply tank. The valve cleaning also includes plastic tubing and an anodized aluminum nozzle.


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Castle's Ultimate Tune-Up, Chem Sheet, vol. 5, No. 1, Feb. 22, 1999.

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