Surge-gap end plug

Electricity: electrical systems and devices – Safety and protection of systems and devices – With space discharge means

Reexamination Certificate

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Reexamination Certificate

active

06473285

ABSTRACT:

FIELD OF THE INVENTION
This invention relates generally to cable television systems, and more specifically to taps, which are used in such systems.
BACKGROUND OF THE INVENTION
A communication system
100
, such as a two-way cable television system, is depicted in FIG.
1
. The communication system
100
includes headend equipment
105
for generating forward signals that are transmitted in the forward, or downstream, direction along a communication medium, such as a fiber optic cable
110
, to an optical node
115
that converts optical signals to radio frequency (RF) signals. The RF signals are further transmitted along another communication medium, such as coaxial cable
120
, and are amplified, as necessary, by one or more distribution amplifiers
125
positioned along the communication medium. Taps
130
included in the cable television system split off portions of the forward signals for provision to subscriber equipment
135
, such as set top terminals, computers, and televisions. In a two-way system, the subscriber equipment
135
can also generate reverse signals that are transmitted upstream, amplified by any distribution amplifiers
125
, converted to optical signals, and provided to the headend equipment
105
.
A cable television tap
130
that splits the forward signal is depicted in FIG.
2
. The tap
130
includes an input port
205
for receiving the signal, an output port
210
for passing the signal through to other portions of the communication system
100
, and subscriber ports
215
, each of which couples a portion of the signal to a subscriber. A tap
130
commonly includes four, eight, or sixteen subscriber ports
215
, although an even larger number of subscriber ports
215
can be included if necessary. There are also access ports
225
on the tap housing
220
for cable television system technicians to access seizure screws
230
. The seizure screws
230
are a mechanical connection and an electrical conductor between a center conductor of the coaxial cable to a printed circuit board of the tap
130
. Depending on installation of the tap
130
, the input and output ports can be interchanged with the relative access ports
225
.
The design specifications on the distribution taps should meet the IEEE standard (587), which refers to the specification of a combination surge that a product should be designed and rated to meet or exceed. More specifically, the taps should withstand 6 kilovolts (kV) of peak voltage and 3 kiloamps (kA) of peak current for a specified amount of time. The conventional tap circuitry is not rated to withstand a combination surge equal to, or in excess of, this IEEE standard, which could, potentially, result in product failure and loss of signal to the next device in the communication system
100
if a voltage equals or exceeds this standard.
One example of a combination surge that affects the tap in a cable television system is a voltage surge along a power company's transmission power lines. The cable television systems typically utilize power company's transmission poles for hanging the communication medium, e.g., coaxial cable, on which the taps will be spliced. Alongside the cable television system coaxial cable is generally a high voltage wire that transmits power supplied by the power company to consumers. Generally, the cable television systems lease these lines from the power company; therefore, prudence suggests that the power company's rules and regulations should be followed. One regulation that the cable television service providers should practice is a grounding procedure of the communication system
100
onto the power company's transmission ground.
One disadvantage of this practice is the power company grounding may not be adequate enough to protect the cable television system's devices. A sudden voltage surge throughout the transmission power lines to a transmission ground may, as a result of poor grounding, travel into the communication medium of the cable television system
100
. This voltage surge causes a spike in current, which may potentially exceed the component ratings of the surrounding taps, resulting in failure of the tap or a disruption of service to the consumer of the cable television system
100
.
Another example of a combination surge is a lightning strike that causes a voltage spike on the communication medium of the cable television system
100
. A lightning strike may occur anywhere throughout the communication system
100
; therefore, if there is not adequate protection for the electrical and passive devices, e.g., taps
130
, this surge in power may affect the circuitry in the surrounding equipment.
In light of some of the disadvantages associated with power surges throughout a cable television system
100
and the more recent expectation of meeting the IEEE standard (587), there is an increasing expectation of cable service providers that the design and performance of products, e.g., distribution taps, will be reliable and surge-resistant. It is also important that any such features be easily retrofitted into existing products with an ease of installation to keep upgrade costs at a minimum. Thus, what is needed is a protective device for the distribution taps that will limit the combination voltage and current surges to within the ratings of the components used within the taps.


REFERENCES:
patent: 3798498 (1974-03-01), Yamada et al.
patent: 3912965 (1975-10-01), Yamada et al.
patent: 4293887 (1981-10-01), Splitt et al.
patent: 4317155 (1982-02-01), Harada et al.
patent: 4345295 (1982-08-01), Hasse et al.
patent: 5210676 (1993-05-01), Mashikian
patent: 5216569 (1993-06-01), Brookhiser
patent: 5373413 (1994-12-01), Shannon et al.
patent: 5523916 (1996-06-01), Kaczmarek
patent: 5963413 (1999-10-01), Zahlmann et al.
patent: 5969924 (1999-10-01), Noble
IEEE Power Engineering Society, “IEEE Recommended Practice on Surge Voltages in Low-Voltage AC Power Circuits,” IEEE C62.41-1991, Oct. 11, 1991.

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