Piezoelectric resonator

Electrical generator or motor structure – Non-dynamoelectric – Piezoelectric elements and devices

Reexamination Certificate

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Details

C310S330000

Reexamination Certificate

active

06437482

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a multilayer piezoelectric resonator making use of a higher-order vibration mode which is to be used, for example, in an oscillator, filter, etc.
2. Description of the Related Art
A conventional piezoelectric resonator
40
using a thickness extensional vibration mode is shown in FIG.
1
. In this piezoelectric resonator, a vibrator portion
40
a
is formed by a piezoelectric thin-film layer
21
(having thin-film electrodes e
1
and e
2
laminated on opposite sides of a piezoelectric thin film
21
a
) and an insulating thin film layer
22
. Another conventional piezoelectric resonator is shown in FIG.
2
. In this resonator
50
, a vibrator portion
50
a
is formed by laminating an insulating thin film layer
22
, a piezoelectric thin-film layer
21
, and an insulating thin film layer
22
. As used herein, the term “thin-film” refers to films having a thickness in the range of about 0.01 to 100 &mgr;m.
In the conventional piezoelectric resonators
40
and
50
, large electro-mechanical coupling coefficients are obtained only in the relatively lower-order vibration modes such as the fundamental mode, second mode (second harmonic mode), etc. of the thickness extensional vibration mode. Therefore, when high resonance frequencies are desired, the thickness of the vibrator portions
40
a
and
50
a
must be reduced because the resonance frequencies are inversely proportional to the thickness of the vibrator portions
40
a
and
50
a
. For example, in the piezoelectric resonator
40
of
FIG. 1
, when zinc oxide (ZnO) is used for the piezoelectric thin film
21
a
, the thickness of the vibrator portion
40
a
must be made as thin as about 4.7 &mgr;m in order to realize a resonance frequency of 650 MHz. As a result, the mechanical strength of the vibrator portion
40
a
decreases and the vibrator portion
40
a
becomes easily damaged. Further, in the conventional piezoelectric resonators
40
and
50
, because the ratio of the thickness of the thin-film electrodes e
2
and e
2
to the thickness of the vibrator portions
40
a
and
50
a
increases, there is also a problem that the damping is increased and the mechanical Q of the resonance is reduced.
SUMMARY OF THE INVENTION
The present invention provides a piezoelectric resonator which can effectively operate in a higher-order vibration mode with a high resonance frequency while maintaining the mechanical strength of the vibrator portion.
According to a first aspect of the invention, a piezoelectric resonator using a thickness extensional vibration mode comprises a vibrator portion made up of n layers of piezoelectric thin-film, n being an integer greater of equal to 2, each of the piezoelectric thin-film layers being separated by a respective insulating thin-film layer, the distance d of the nth piezoelectric thin-film layer from a first side of the vibrator portion, being determined by the formula
d=t
(2
m
−1)/2
n
wherein t is the thickness of the vibrator portion and m is an integer less than or equal to n.
According to a second aspect of the invention, the piezoelectric resonator is used in conjunction with a voltage source, the combination comprising:
a piezoelectric resonator using a thickness extensional vibration mode, the piezoelectric resonator comprising a vibrator portion made up of n layers of piezoelectric thin-film, n being an integer greater of equal to 2, each of the piezoelectric thin-film layers being separated by a respective insulating thin-film layer; and
a voltage source for applying alternating voltages to the piezoelectric resonator in such a manner that the predominant vibration mode excited in the piezoelectric resonator is a higher-order vibration mode.
According to a third aspect of the invention, the invention comprises a method for exciting a piezoelectric resonator in a thickness extensional vibration mode, the piezoelectric resonator comprising a vibrator portion made up of n layers of piezoelectric thin-film, n being an integer greater of equal to 2, each of the piezoelectric thin-film layers being separated by a respective insulating thin-film layer, the method comprising:
applying alternating voltages to the piezoelectric thin film layers in such a manner that the predominant vibration mode excited in the piezoelectric resonator.
In all three aspects of the invention, the vibrator portion preferably has a thickness t equal to half the first (basic) resonance wavelength of a thickness extensional vibration mode of the resonator. The resonator is excited in a nth (second or higher) higher-order vibration mode by applying appropriate alternating voltages to the piezoelectric thin-film layer. Particularly, the alternating voltages are applied in such a manner that the vibrations induced in adjacent piezoelectric thin-film layers are opposite in phase. This can be done, for example, by applying alternating voltages of opposite phase to the adjacent piezoelectric thin-film layers when the polarization direction of those layers is the same. Alternatively, alternating voltages of the same phase can be applied to adjacent piezoelectric thin film layers when the polarization direction of those layers is opposite to one another.
Each of the piezoelectric thin-film layers is preferably formed at a respective nodal point of the nth higher-order vibration mode. As a result, the first (basic) vibration mode or lower-order vibration modes lower than the nth mode disappear or attenuate by canceling each other due to the interference of opposite phase mechanical vibrations of the piezoelectric thin-film layers, and only the nth higher-order vibration mode is predominantly excited. As a result, the electro-mechanical coupling coefficient of the piezoelectric resonator is large and a sharp resonance curve can be obtained.
Further, because the thickness t of vibrator portion) is equal to one half of the resonance wavelength of the basic vibration mode, high resonance frequencies of short wavelengths can be obtained for a given thickness of the vibrator portion. This makes it possible to produce vibrations having higher frequencies without degrading the strength of the vibrator portion.
The piezoelectric thin-films and insulating thin film layers are preferably composed of materials where the temperature coefficient of the elastic constants is of opposite sign. As a result, the temperature coefficient of the elastic constants of the piezoelectric thin-film layers and insulating thin film layers offset one another, thereby stabilizing the frequency-temperature characteristics of the piezoelectric portion
For the purpose of illustrating the invention, there is shown in the drawings several forms which are presently preferred, it being understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown.


REFERENCES:
patent: 3590287 (1971-06-01), Berlincourt et al.
patent: 4456850 (1984-06-01), Inoue et al.
patent: 4642508 (1987-02-01), Suzuki et al.
patent: 5075641 (1991-12-01), Weber et al.
patent: 5231327 (1993-07-01), Ketcham
patent: 5404628 (1995-04-01), Ketcham
patent: 5587620 (1996-12-01), Ruby et al.
patent: 5873153 (1999-02-01), Ruby et al.
patent: 6140740 (2000-10-01), Porat et al.
patent: 0771070 (1997-05-01), None
patent: 63067910 (1988-03-01), None
Korean Examination Report dated Dec. 20, 2001, along with an English translation.

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