Indicator module

Electricity: electrical systems and devices – Housing or mounting assemblies with diverse electrical... – For electronic systems and devices

Reexamination Certificate

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Details

C361S752000, C361S753000, C361S730000, C439S071000, C349S058000, C349S060000, C362S026000, C362S029000

Reexamination Certificate

active

06335864

ABSTRACT:

FIELD AND BACKGROUND OF THE INVENTION
The invention relates to an indicator module, in particular for a vehicle, with a holder engaging over an indicator element and fastening the latter to a carrier board, the holder being connected by means of one leg to the carrier board by catching into a recess of the latter.
Indicator modules of this type are known, an indicator element being fastened to a carrier board, designed as a printed circuit board, in that a plurality of legs with tabs are integrally formed on the holder, thus making joggled joints with the printed circuit board possible. Joggled joints of this kind make it necessary to carry out additional fastening operations which can be mechanized only at considerable outlay.
It was therefore proposed, in DE 94 18 791 U1, to design the holder in such a way that it can be mounted by being plugged onto the printed circuit board, and the holder and consequently the indicator module are fastened automatically by snap-connection means cooperating with the printed circuit board, the solution described in the utility model mentioned being effective along the lines of a joggled joint. In this case, when the holder is being mounted, legs formed on the holder are introduced into slots made in the printed circuit board and arranged at an angle to the transverse extent of the legs. During this assembly operation, the legs experience torsion about their longitudinal axis and pivot backward when an end position is reached. If a cost-effective and easily stampable and bendable sheet metal material is used for the holder, however, the springiness and consequently the pivot angle of the legs are low, so that engagement behind the printed circuit board is achieved with scarcely any reliability. Moreover, a considerable amount of force is required in order to fasten the holder, since the forces for twisting the legs when they begin to penetrate into the corresponding slots in the printed circuit board are introduced on an extremely short lever arm. This results in deformation of the slots in the printed circuit board and/or a removal of material and even a reduction in the springiness and therefore the pivot angle of the legs, thus reducing the reliability of the fastening in an undesirable way.
SUMMARY OF THE INVENTION
In order to remedy this, the object of the present invention is to provide an indicator module of the type initially mentioned which allows an indicator element to be mounted on a carrier board with little force and in a way suitable for large series production, the holder assigned to the indicator module being capable of being produced at little outlay and of being connected to the carrier board unmistakably and reliably.
This object is achieved, according to the invention, in that the recess of the carrier board has a projecting tongue and the leg of the holder has a recess engaging over the tongue and retaining the indicator element on the carrier board.
In contrast to the known indicator modules, the invention ensures both that the holder is inserted into the carrier board with little force and that the indicator element is positioned reliably and unmistakably in relation to the carrier board by virtue of the simultaneous catching of the leg of the holder into the carrier plate and engagement over the tongue. There is no torsion of the leg, requiring a large amount of force, during assembly. Particularly when the indicator module is used in indicator units, such as, for example, instrument clusters of automobiles, which are produced in very large series and are exposed to persistent vibratory stress while the vehicles are in operation, the simple mountability and high durability of the indicator module according to the invention are particularly advantageous. Moreover, there is no need to use a high-quality torsion-resistant material for the holder, so that the invention results in considerably lower material costs, as compared with the know indicator modules.
It could be imagined that the leg of the holder merely clamps the latter into the carrier board, the tongue of the recess of the carrier board preventing the holder from creeping out. However, the indicator element is fixed particularly accurately in position and securely when, according to an advantageous development of the invention, an edge of the recess of the leg, said edge facing away from the indicator element, bears on the rear side of the tongue, said rear side facing away from the indicator element.
The assembly of the indicator module is already simplified due to the fact that the elasticity of the entire holder can be utilized for deflecting the leg in order to engage over the tongue. Even easier mounting and particularly secure retention of the indicator element on the carrier board are obtained preferably when the leg is resiliently elastic approximately in the direction of extent of the tongue.
The holder could, for example, be a plastic component. By contrast, according to an advantageous development of the invention, the holder is, in a particularly cost-effective way, a bent and/or canted metal sheet, and a simple strip steel may be used for this purpose.
Prevention of tilting of the holder in relation to the carrier board and positionally accurate arrangement of the holder, and therefore of the indicator element, on the carrier board are advantageously ensured, even over a long operating period of the indicator module and under high vibratory stress on the latter, when the holder has at least two legs which are arranged on opposite sides of the indicator element, in each case engaging over a tongue of a recess of the carrier board and retaining the indicator element on the carrier board.
It is also particularly advantageous if the leg is arranged approximately perpendicularly to the carrier board, so that the indicator module can be assembled approximately in the axial direction, that is to say approximately perpendicularly to the carrier board, in a simple and easily automatable way.
If, according to another advantageous development of the invention, the carrier board is a printed circuit board electrically contacting the indicator element, reliable electric contacting of the indicator element can take place, without additional electric connection means, solely by means of the clamping force exerted by the holder on the indicator element in relation to the printed circuit board.
The spring rigidity of the leg may advantageously be increased and the durability of the connection of the holder and carrier board improved even further if the leg has preferably a bead running approximately in its longitudinal direction.
Should additional joggling of the leg in relation to the carrier board be desired, for example for reasons of compatibility with older indicator modules, it is particularly advantageous if the leg has, on its end face facing away from the indicator element, a slot connected to the recess of said leg and separating the end face. In this case, by means of the slot, which is only narrow, simple joggling of the two leg tabs located next to one another and formed by the slot is possible, for example by bending round by means of a wedge or ram butting onto the leg tabs transversely to the direction of extent of the latter.
The assembly of the holder is simplified considerably if, according to another advantageous development of the invention, the leg has, on the end face, an angled portion pointing outward away from the indicator element. In this way, both the positioning of the holder in relation to the carrier board during the mounting operation becomes easier and the necessary assembly force is reduced because the angled portion slides on the tongue of the recess of the carrier board so as to prevent the leg end from tilting.
A position of the holder on the carrier board which is reliable in the direction of all the planes of the carrier board and easy insertion of the holder are advantageously achieved when, in order to free the tongue in the carrier board, the recess of the carrier board is U-shaped, the length of the base side of the rec

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