Method for defining a perpendicular magnetic head

Metal working – Method of mechanical manufacture – Electrical device making

Reexamination Certificate

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C029S603070, C029S603130, C029S603140, C029S603150, C029S603180, C205S119000, C205S122000, C360S121000, C360S122000, C360S317000, C428S811000, C428S815000, C428S816000

Reexamination Certificate

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07870659

ABSTRACT:
A method for defining a perpendicular magnetic head is provided. The method includes forming a portion of the read and write head including depositing a sensor film on a surface only over a region of the read head to form a sensor; depositing a full-film shaping pole layer over the write head; defining a track width of the sensor; patterning a photoresist to define a pole tip of the write head including write track width and flare position, and at the same time to define a back edge of the sensor; removing material of the sensor and pole tip from the areas not covered by the photoresist; completing the fabrication of the write and read head layers; and lapping the write pole concurrently with the sensor to define the flare position of the pole tip and to define a sensor height with accurate positioning of write head flare.

REFERENCES:
patent: 2003/0137779 (2003-07-01), Santini et al.
patent: 2004/0246621 (2004-12-01), Maruyama et al.

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