Method for metal gate quality characterization

Semiconductor device manufacturing: process – With measuring or testing – Optical characteristic sensed

Reexamination Certificate

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Details

C438S197000, C438S592000, C257SE21530, C257SE21622

Reexamination Certificate

active

07906351

ABSTRACT:
Measuring the amount of unreacted polysilicon gate material in a fully silicided (FUSI) nickel silicide gate process for metal oxide semiconductor (MOS) transistors in an integrated circuit (IC) to guide process development and monitor IC production requires a statistically significant sample size and an economical procedure. A method is disclosed which includes a novel deprocessing sequence of oxidizing the nickel followed by removing the nickel silicide by acid etching, acquiring an SEM image of a deprocessed area encompassing a multitude of gates, forming a quantifiable mask of the original gate area in the SEM image, forming a quantifiable image of the unreacted polysilicon area in the SEM image, and computing a fraction of unreacted polysilicon.

REFERENCES:
patent: 6853143 (2005-02-01), Nakasuji et al.
patent: 7232997 (2007-06-01), Edinger et al.
patent: 7727842 (2010-06-01), Mehrad et al.
patent: 7816213 (2010-10-01), Matsuki
patent: 2009/0053883 (2009-02-01), Colombo et al.
patent: 2009/0232385 (2009-09-01), Matsuoka et al.

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