Solid state lighting device with improved heatsink

Active solid-state devices (e.g. – transistors – solid-state diode – Incoherent light emitter structure – With reflector – opaque mask – or optical element integral...

Reexamination Certificate

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Details

C257S099000, C257SE33075

Reexamination Certificate

active

07932532

ABSTRACT:
A solid state lighting device includes a device-scale stamped heatsink with a base portion and multiple segments or sidewalls projecting outward from the base portion, and dissipates all steady state thermal load of a solid state emitter to an ambient air environment. The heatsink is in thermal communication with one or more solid state emitters, and may define a cup-like cavity containing a reflector. At least a portion of each one sidewall portion or segment extends in a direction non-parallel to the base portion. A dielectric layer and at least one electrical trace may be deposited over a metallic sheet to form a composite sheet, and the composite sheet may be processed by stamping and/or progressive die shaping to form a heatsink with integral circuitry. At least some segments of a heatsink may be arranged to structurally support a lens and/or reflector associated with a solid state lighting device.

REFERENCES:
patent: 4679118 (1987-07-01), Johnson et al.
patent: 7224047 (2007-05-01), Carberry et al.
patent: 7456499 (2008-11-01), Loh et al.
patent: 7564180 (2009-07-01), Brandes
patent: 2006/0098440 (2006-05-01), Allen
patent: 2008/0012036 (2008-01-01), Loh et al.
patent: 2008/0074883 (2008-03-01), Li
patent: 2008/0278950 (2008-11-01), Pickard et al.
patent: 2008/0290353 (2008-11-01), Medendorp, Jr. et al.
patent: 2010/0155746 (2010-06-01), Ibbetson
Co-pending U.S. Appl. No. 12/479,318.
Co-pending U.S. Appl. No. 12/498,856.
Co-pending U.S. Appl. No. 12/769,354.

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