Fixture, process and kit for making a game call

Amusement devices: toys – Operated by relatively moving fluid or pressure differential – Including mouthpiece for blowing or sucking

Reexamination Certificate

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Details

C269S152000, C029S281100, C206S579000

Reexamination Certificate

active

06227928

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Technical Field
This invention generally relates to devices for calling wildlife, and more specifically relates to a fixture and process that allows a person to control the manufacturing parameters for a game call to produce calls that have different sounds.
2. Background Art
For centuries, hunters have used various different devices and methods for attracting game. One popular way to attract game is to use a calling device that creates sounds that attract the desired game. For example, a turkey call may be used to create the sounds of a female turkey, which attracts male turkeys. A coyote call may be used to create the sounds of a wounded animal, which attracts coyotes. Using a game call can create better opportunities for shooting prey when hunting.
One example of a known game call is disclosed in U.S. Pat. No. 4,752,270 “Game Call with Interchangeable Reed”, issued on Jun. 21, 1988 to Morton. The Morton game call has a reed that can be removed and replaced as desired. By replacing the reed, different sounds can be created. A hunter can thus purchase a variety of different reeds, and can use the game call to produce different sounds by simply replacing the reed.
Another example of a known game call is disclosed in U.S. Pat. No. 5,234,369 “Animal Call and Methods of and Apparatus for Making Same” issued on Aug. 10, 1993 to Forbes et al. The Forbes game call has two horseshoe-shaped frame members that support pre-tensioned diaphragm material. This call is similar to calls known in the art that employ a horseshoe-shaped frame that captivates one or more pieces of diaphragm material. The frame and diaphragm material are typically covered with tape. The entire assembly can then be placed in a person's mouth, and with some practice, a person can learn to position the call in the mouth and blow air over the diaphragm material to create sounds that attract animals.
One of the principal advantages of the manufacturing process for the game call disclosed in the Forbes patent is that the tension on the reeds is precisely controlled in a repeatable manner, which makes it possible to produce a batch of game calls that will each perform similarly to the others produced to those same specifications. This uniformity is desirable when mass-producing a large number of calls. By tightly controlling the reed tension, the variability between calls in a batch and between calls in different batches can be reduced to a minimum. Less variability means that the game calls will have an improved degree of consistency of performance. In addition, by changing the specification of reed tension, different calls can be produced that will produce different sounds.
The call disclosed in Morton requires a hunter to purchase multiple reeds to provide different sounds. Similarly, the Forbes call has a specified tension in the reed (or reeds), which means that a hunter has to purchase multiple calls to produce different sounds. Even if a hunter has the available funds to purchase all of the available reeds for the Morton call or all of the different variations of Forbes calls, the hunter is still left with only off-the-shelf choices. If a user wants a reed tension that is tighter than the tightest tension provided in these off-the-shelf calls, there is no known way for the user to buy or construct a call to his or her custom specifications. Without a way for a person to construct game calls at home to custom specifications, a hunter will be limited to the off-the-shelf specifications provided by known game calls, resulting in excess cost if many different calls are needed and resulting in the inability to customize a call to produce a desired sound.
DISCLOSURE OF INVENTION
According to the present invention, a fixture, process and kit allow a user to construct game calls at home with little effort and at low cost. A kit that includes the fixture, call frames, and reeds provides the materials a person needs to construct game calls to custom specifications. The fixture includes a base block that is placed on a flat surface, such as a table. The base block includes a reed recess where one or more reeds are placed flat, one atop the other. Once the reed or reeds are in place, clamps are used to secure each end of the reed or reeds to the base block. Once the ends are secure, a tensioning rod is used to stretch the reed or reeds to the desired tension. Once the reed or reeds are to the desired tension, the bottom portion of a call frame is inserted into a frame recess in the base block by sliding the call frame under the reed or reeds. The top of the call frame is then bent down in close proximity to the bottom of the call frame, and the top and bottom of the call frame are then secured together to captivate the reed or reeds within the frame. Once secured, the clamps are loosened to release the reed or reeds, the call frame is removed from the fixture, and the excess reed material is trimmed from the call frame. The call frame with captivated reed or reeds may then be optionally covered with tape and trimmed to produce a call that a user can place in his or her mouth. In an optional step, the user can also selectively cut one or more of the reeds to provide different sound characteristics for the call.
The foregoing and other features and advantages of the invention will be apparent from the following more particular description of preferred embodiments of the invention, as illustrated in the accompanying drawings.


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