Optical waveguide devices, traveling-wave light modulators,...

Optical waveguides – Temporal optical modulation within an optical waveguide – Electro-optic

Reexamination Certificate

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C385S008000, C359S245000

Reexamination Certificate

active

06219469

ABSTRACT:

BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to optical waveguide devices, travelling-wave light modulators, and a process for producing the optical waveguide devices.
(2) Related Art Statement
In the optical communication field, it is presumed that since the communication capacity will drastically increase, the capacity of the light transmitting system needs to be enlarged. At present, the light transmitting speed of 1.6 GB/sec. has been practically employed. However, as compared with the frequency band (about 200 THz) in which transmission can be effected through optical fibers, this level is merely one hundred thousandth. It is important in drastically increasing the transmission capacity to develop the light modulation technology.
There is the possibility that a traveling-wave light modulator using lithium niobate (LiNbO
3
), lithium tantalate (LiTaO
3
) or gallium-arsenide (GaAs) for the optical waveguide, can realize a broad bandwidth at a high efficiency. Lithium niobate and lithium tantalate have materials as a excellent materials as a ferroelectric properties have large electro-optical coefficients and can control light within a short optical path. Factors which suppress the modulation frequency of the traveling-wave light modulator, are velocity mismatch, dispersion and electrode loss. Since the velocity mismatch and the dispersion are determined by the structure of the traveling-wave light modulator, it is important to analyze the structure and make appropriate design thereof. On the other hand, the conductivity and a surface skin effect of the material is important for the electrode loss.
The concept of velocity mismatch will now be further explained. In the traveling-wave light modulator, the velocity of the light propagating through the optical waveguide largely differs from that of the modulating wave (microwave) propagating along this electrode. Assume that the light and the modulation wave propagating through the crystal have different velocity Vo and Vm, respectively. For example, in the case of the LiNbO
3
optical modulator having planar type electrodes, the refractive index of the LiNbO
3
single crystal is 2.14, and the velocity of the light propagating through the optical waveguide is inversely proportional to the refractive index. On the other hand, the effective index for modulating wave is given by a square root of the dielectric constant near a conductor. LiNbO
3
is uniaxial crystal, and the dielectric constant in the Z-axis direction is
28
and that in the X-axis and Y-axis directions is
43
. Therefore, even if an influence of air having the dielectric constant of
1
, the effective index for modulating wave in the LiNbO
3
modulator having a conventional structure is about 4 which is about 1.9×2.14. Thus, the velocity of the light wave is large about 1.9 times as much as that of the modulating wave.
The upper fm bandwidth of the light modulator or the modulating velocity is inversely proportional to a difference in velocity between the light wave and the modulating wave. That is, fm=1/(Vo−Vm). Therefore, assuming that the power loss by electrode is zero, a limit is a fm bandwidth X electrode length 1=9.2 GHz.cm. Actually, it is reported that in a light modulator having an electrode length 1=2.5 mm, fm=40 GHz. The effect due to the limit of operation speed becomes more conspicuous as the electrodes become longer. Therefore, a light modulator having a broad bandwidth and high efficiency has been earnestly demanded.
Recently, it is proposed in the case of the optical waveguide devices such as the optical waveguide-type high speed modulators and the high speed switches that the phase matching frequency between the light propagated through the optical waveguide and the modulating wave applied from outside voltage is shifted to a higher side by tens of GHz through designing the configuration of an upper electrode on a substrate in a special shape or forming a layer of glass (“EO devices using LN” in “O plus E”, May 1995, pp 91-97).
According to this literature, since the speed of the modulating wave is determined by the average value of the dielectric constant of an area through which electric forces pass between a thin signal electrode and an earth electrode, the modulating speed is increased by thickening the electrode and a buffer layer composed of SiO
2
. Further, since the traveling-wave type electrode constitutes a traveling passage, its characteristic impedance needs to be around 50 &OHgr;. In order to satisfy the above requirements, it is proposed that the electrode and the buffer layer be designed in a protruded shape, a hang-over shape, a grooved shape, sealed shape or the like.
However, since the buffer layer and the electrodes having complicated configurations need be formed on the substrate in the traveling-wave light modulator the production process is complicated since a lot of producing steps are needed, and the production cost is high. In addition, the optical waveguide must be kept in alignment with the buffer layer and the electrodes having the complicated configurations at high accuracy. Furthermore, characteristics such as refractive index are likely to be changed by the formation of a work damaged layer due to damage during the production process. According to a simulation result of an optical waveguide device, the characteristics are degraded and a light absorption characteristic and an extinction ratio characteristic become insufficient.
In addition, although the above difficult problems resulting from the production process are solved, it is still difficult to realize high speed modulation of greater than 10 GHz.cm.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an optical waveguide device comprising a substrate having a pair of opposed main planes, and an optical waveguide formed on one of the main planes, and an electrode portion, in which an operating speed of the optical waveguide device is increased.
Further, it is another object of the present invention to provide a process for producing such an optical waveguide device by a simple measure.
Further, it is another object of the present invention to provide a traveling-wave light modulator which enables high speed modulation, can be produced by a smaller number of steps, makes high accuracy alignment unnecessary, and is free from a work damaged layer due to the working process.
The optical waveguide device according to the present invention comprises a substrate having a pair of opposed main planes, and an optical waveguide formed on one of said opposed main planes, and an electrode portion, wherein a thickness of a portion of the substrate at least at a location where the electrode portion is formed is made smaller than at a remainder thereof.
The present inventors had continuously researched the above problems and have provided an optical waveguide device such as a traveling-wave light modulator which operates at a higher speed as compared with the conventional ones. During the research, the inventors reached a technical idea that a portion of the ferroelectric substrate at least at a location where the electrode portion is positioned is thinner than a remainder of the substrate. Various simulation and modulation tests by using such traveling-wave light modulators revealed that modulation could be effected at an extremely high speed of not less than 15 GHz.cm. The present invention has been accomplished based on the above knowledge.
In addition, the inventors discovered that the thinner portion of the substrate can be formed by providing a groove or a depressed portion at a side of a rear surface, and that the groove or the depressed portion can be formed at a high speed and high accuracy by mechanical working or ablation working. As a result, the inventors confirmed that the optical guidewave device and the traveling-wave light modulator according to the present invention can be produced at high productivity.
At that time, in order to further increase the modul

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