Method of manufacture of a conductive PTFE bend actuator...

Etching a substrate: processes – Forming or treating thermal ink jet article

Reexamination Certificate

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C438S021000

Reexamination Certificate

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06290861

ABSTRACT:

CROSS REFERENCES TO RELATED APPLICATIONS
The following Australian provisional patent applications are hereby incorporated by cross-reference. For the purposes of location and identification, U.S. patent applications identified by their U.S. patent application serial numbers (USSN) are listed alongside the Australian applications from which the U.S. patent applications claim the nrght of priority.
CROSS-
U.S. patent application
REFERENCED
(CLAIMING RIGHT
AUSTRALIAN
OF PRIORITY FROM
PROVISIONAL
AUSTRALIAN
PATENT
PROVISIONAL
No.
APPLICATION)
DOCKET No.
PO7991
09/113,060
ART01
PO8505
09/113,070
ART02
PO7988
09/113,073
ART03
PO9395
09/112,748
ART04
PO8017
09/112,747
ART06
PO8014
09/112,776
ART07
PO8025
09/112,750
ART08
PO8032
09/112,746
ART09
PO7999
09/112,743
ART10
PO7998
09/112,742
ART11
PO8031
09/112,741
ART12
PO8030
09/112,740
ART13
PO7997
09/112,739
ART15
PO7979
09/113,053
ART16
PO8015
09/112,738
ART17
PO7978
09/113,067
ART18
PO7982
09/113,063
ART19
PO7989
09/113,069
ART20
PO8019
09/112,744
ART21
PO7980
09/113,058
ART22
PO8018
09/112,777
ART24
PO7938
09/113,224
ART25
PO8016
09/112,804
ART26
PO8024
09/112,805
ART27
PO7940
09/113,072
ART28
PO7939
09/112,785
ART29
PO8501
09/112,797
ART30
PO8500
09/112,796
ART31
PO7987
09/113,071
ART32
PO8022
09/112,824
ART33
PO8497
09/113,090
ART34
PO8020
09/112,823
ART38
PO8023
09/113,222
ART39
PO8504
09/112,786
ART42
PO8000
09/113,051
ART43
PO7977
09/112,782
ART44
PO7934
09/113,056
ART45
PO7990
09/113,059
ART46
PO8499
09/113,091
ART47
PO8502
09/112,753
ART48
PO7981
09/113,055
ART50
PO7986
09/113,057
ART51
PO7983
09/113,054
ART52
PO8026
09/112,752
ART53
PO8027
09/112,759
ART54
PO8028
09/112,757
ART56
PO9394
09/112,758
ART57
PO9396
09/113,107
ART58
PO9397
09/112,829
ART59
PO9398
09/112,792
ART60
PO9399
09/112,791, U.S. Pat. No. 6,106,147
ART61
PO9400
09/112,790
ART62
PO9401
09/112,789
ART63
PO9402
09/112,788
ART64
PO9403
09/112,795
ART65
PO9405
09/112,749
ART66
PP0959
09/112,784
ART68
PP1397
09/112,783
ART69
PP2370
09/112,781
DOT01
PP2371
09/113,052
DOT02
PO8003
09/112,834
Fluid01
PO8005
09/113,103
Fluid02
PO9404
09/113,101
Fluid03
PO8066
09/112,751
IJ01
PO8072
09/112,787
IJ02
PO8040
09/112,802
IJ03
PO8071
09/112,803
IJ04
PO8047
09/113,097
IJ05
PO8035
09/113,099
IJ06
PO8044
09/113,084
IJ07
PO8063
09/113,066
IJ08
PO8057
09/112,778
IJ09
PO8056
09/112,779
IJ10
PO8069
09/113,077
IJ11
PO8049
09/113,061
IJ12
PO8036
09/112,818
IJ13
PO8048
09/112,816
IJ14
PO8070
09/112,772
IJ15
PO8067
09/112,819
IJ16
PO8001
09/112,815
IJ17
PO8038
09/113,096
IJ18
PO8033
09/113,068
IJ19
PO8002
09/113,095
IJ20
PO8068
09/112,808
IJ21
PO8062
09/112,809
IJ22
PO8034
09/112,780
IJ23
PO8039
09/113,083
IJ24
PO8041
09/113,121
IJ25
PO8004
09/113,122
IJ26
PO8037
09/112,793
IJ27
PO8043
09/112,794
IJ28
PO8042
09/113,128
IJ29
PO8064
09/113,127
IJ30
PO9389
09/112,756
IJ31
PO9391
09/112,755
IJ32
PP0888
09/112,754
IJ33
PP0891
09/112,811
IJ34
PP0890
09/112,812
IJ35
PP0873
09/112,813
IJ36
PP0993
09/112,814
IJ37
PP0890
09/112,764
IJ38
PP1398
09/112,765
IJ39
PP2592
09/112,767
IJ40
PP2593
09/112,768
IJ41
PP3991
09/112,807
IJ42
PP3987
09/112,806
IJ43
PP3985
09/112,820
IJ44
PP3983
09/112,821
IJ45
PO7935
09/112,822
IJM01
PO7936
09/112,825
IJM02
PO7937
09/112,826
IJM03
PO8061
09/112,827
IJM04
PO8054
09/112,828
IJM05
PO8065
09/113,111
IJM06
PO8055
09/113,108, U.S. Pat. No. 6,071,750
IJM07
PO8053
09/113,109
IJM08
PO8078
09/113,123
IJM09
PO7933
09/113,114
IJM10
PO7950
09/113,115
IJM11
PO7949
09/113,129
IJM12
PO8060
09/113,124
IJM13
PO8059
09/113,125
IJM14
PO8073
09/113,126
IJM15
PO8076
09/113,119
IJM16
PO8075
09/113,120
IJM17
PO8079
09/113,221
IJM18
PO8050
09/113,116
IJM19
PO8052
09/113,118
IJM20
PO7948
09/113,117
IJM21
PO7951
09/113,113
IJM22
PO8074
09/113,130
IJM23
PO7941
09/113,110
IJM24
PO8077
09/113,112
IJM25
PO8058
09/113,087
IJM26
PO8051
09/113,074
IJM27
PO8045
09/113,089, U.S. Pat. No. 6,110,754
IJM28
PO7952
09/113,088
IJM29
PO8046
09/112,771
IJM30
PO9390
09/112,769
IJM31
PO9392
09/112,770
IJM32
PP0889
09/112,798
IJM35
PP0887
09/112,801
IJM36
PP0882
09/112,800
IJM37
PP0874
09/112,799
IJM38
PP1396
09/113,098
IJM39
PP3989
09/112,833
IJM40
PP2591
09/112,832
IJM41
PP3990
09/112,831
IJM42
PP3986
09/112,830
IJM43
PP3984
09/112,836
IJM44
PP3982
09/112,835
IJM45
PP0895
09/113,102
IR01
PP0870
09/113,106
IR02
PP0869
09/113,105
IR04
PP0887
09/113,104
IR05
PP0885
09/112,810
IR06
PP0884
09/112,766
IR10
PP0886
09/113,085
IR12
PP0871
09/113,086
IR13
PP0876
09/113,094
IR14
PP0877
09/112,760
IR16
PP0878
09/112,773
IR17
PP0879
09/112,774
IR18
PP0883
09/112,775
IR19
PP0880
09/112,745
IR20
PP0881
09/113,092
IR21
PO8006
09/113,100, U.S. Pat. No. 6,087,638
MEMS02
PO8007
09/113,093
MEMS03
PO8008
09/113,062
MEMS04
PO8010
09/113,064, U.S. Pat. No. 6,041,600
MEMS05
PO8011
09/113,082
MEMS06
PO7947
09/113,081, U.S. Pat. No. 6,067,797
MEMS07
PO7944
09/113,080
MEMS09
PO7946
09/113,079, U.S. Pat. No. 6,044,646
MEMS10
PO9393
09/113,065
MEMS11
PP0875
09/113,078
MEMS12
PP0894
09/113,075
MEMS13
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not applicable.
FIELD OF THE INVENTION
The present invention relates to the manufacture of ink jet printheads.
BACKGROUND OF THE INVENTION
Many ink jet printing mechanisms are known. Unfortunately, in mass production techniques, the production of ink jet printheads is quite difficult. For example, often, the orifice or nozzle plate is constructed separately from the ink supply and ink ejection mechanism and bonded to the mechanism at a later stage (Hewlett-Packard Journal, Vol. 36 no 5, pp 33-37 (1985)). These separate material processing steps required in handling such precision devices often add a substantial expense in manufacturing.
Additionally, side shooting ink jet technologies (U.S. Pat. No. 4,899,181) are often used but again, this limits the amount of mass production throughput given any particular capital investment.
Additionally, more esoteric techniques are also often utilized. These can include electroforming of nickel stage (Hewlett-Packard Journal, Vol. 36 no 5, pp 33-37 (1985)), electro-discharge machining, laser ablation (U.S. Pat. No. 5,208,604), micro-punching, etc.
The utilization of the above techniques is likely to add substantial expense to the mass production of ink jet printheads and therefore add substantially to their final cost.
It would therefore be desirable if an efficient system for the mass production of ink jet printheads could be developed.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an alternative form of inkjet printer having an energy efficient nozzle actuator design which also can be simply constructed.
In accordance with a first aspect of the present invention, there is provided a method of manufacturing a conductive PTFE bend actuator vented ink jet printhead wherein an array of nozzles are formed on a substrate utilizing planar monolithic deposition, lithographic and etching processes. Preferably, multiple ink jet printheads are formed simultaneously on a single planar substrate such as a silicon wafer.
The printheads can be formed utilizing standard vlsi/ulsi processing and can include integrated drive electronics formed on the same substrate. The drive electronics preferably are of a CMOS type. In the final construction, ink can be ejected from substantially normal to the substrate.


REFERENCES:
patent: 4455192 (1984-06-01), Tamai
patent: 4822755 (1989-04-01), Hawkins et al.
patent: 5063655 (1991-11-01), Lamey et al.
patent: 5211806 (1993-05-01), Wong et al.
patent: 5565113 (1996-10-01), Hadimioglu et al.
patent: 5804083 (1998-09-01), Ishii et al.
patent: 5812159 (1998-09-01), Anagnostopoulos et al.
patent: 5838351 (1998-11-01), Weber
patent: 5988799 (1999-11-01), Abe et al.
patent: 5989445 (1999-11-01), Wise et al.
patent: 5992978 (1999-11-01), Fujii et al.
patent: 6074043 (2000-06-01), Ahn
patent: 6079813 (2000-06-01), Tuli
patent: 04-001051 A (1992-01-01), None
Wolf, Stanley.Silicon Processing for the VLSI Era, vol. 2, pp. 368-381, 1990.

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