Electrophotographic printer using replaceable photosensitive...

Electrophotography – Having particular structure – Modular or displaceable

Reexamination Certificate

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C399S162000

Reexamination Certificate

active

06175704

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to image forming apparatuses such as electrophotographic printers and electronic photocopiers using photosensitive belt cartridges, which can be replaced by users.
This application is based on Patent Application No. Hei 10-161498 and Patent Application No. Hei 10-172111 both filed in Japan, the contents of which are incorporated herein by reference.
2. Description of the Related Art
Conventionally, there are provided a variety of technologies for electrophotographic printers and electronic photocopiers (or facsimile machines) using cartridges of photosensitive belts, as follows:
The paper of Publication No. Hei 1-503338 (which discloses Japanese translation of International Patent Application No. PCT/US88/04386, International Publication No. WO89/05997) discloses a film belt loader package which uses a film belt tension support member to replace the film belt in such a way that a human operator will not directly touch a surface of the film belt being subjected to photosensitive coating.
The paper of Japanese Patent Application, Publication No. Hei 2-234171 discloses a photocopier in which a spare master drum is incorporated.
The paper of Japanese Patent Application, Publication No. Hei 10-43045 discloses a customer replaceable belt module used in an electrophotographic print machine.
The paper of Japanese Patent Application, Publication No. Hei 8-241014 discloses an electrophotographic device such as a laser printer installing a process cartridge in which an image carrier is replaced in such a way that tension applied thereto is released.
The paper of Japanese Patent Application, Publication No. Hei 11-52815 discloses a photosensitive belt storage case in which a photosensitive belt is stored between an outer wall and an inner wall on which grooves are formed respectively.
The paper of Japanese Patent Application, Publication No. Hei 5-257340 discloses a color image forming device using a process cartridge which is constructed to include a developing unit, a cleaning unit, a toner hopper and a waste toner box.
The paper of Japanese Patent Application, Publication No. Hei 8-123294 discloses a belt cartridge in which a photosensitive belt and its support members are replaced with new ones while drive rollers are maintained in the image forming device
By the way, some of the electrophotographic printers use belt cartridges storing photosensitive belts. Herein, (a part of) the belt cartridge has a function in which a user is capable of removing the photosensitive belt due to deterioration of picture quality in printing because the photosensitive belt becomes (partially) unusable by the end of life. In this case, it is necessary to keep the belt cartridge or a part of the belt cartridge until the end of life of the photosensitive belt.
However, if the user keeps (a part of) the belt cartridge in some place which differs from the electrophotographic printer, there is a possibility that the user loses (a part of) the belt cartridge.
Due to reduction of the picture quality in printing or at the end of life of the photosensitive belt, a human operator (or user) needs to replace the photosensitive belt with new one. Conventionally, the electrophotographic printer is designed such that the human operator should directly grasp the photosensitive belt to replace it with new one.
However, toner powder are (electrostatically) adhered to a surface of the photosensitive belt to be replaced with new one. So, when taking out the photosensitive belt from the electrophotographic printer, the human operator dirties his or her hands with the toner powder, or the toner powder drop into the inside of the printer so as to dirty internal parts of the printer.
SUMMARY OF THE INVENTION
It is an object of the invention to provide an electrophotographic printer which the user does not lose a belt cartridge containing a photosensitive belt.
It is another object of the invention to provide a replaceable photosensitive belt cartridge, which can be replaced with ease and without dirtying internal parts of the electrophotographic printer.
According to this invention, an electrophotographic printer performs printing using a photosensitive belt wound around a belt support member. A belt cartridge is used for installation and replacement (or removal) of the photosensitive belt. Herein, the belt cartridge is constructed by an inner case and an outer case, between which the photosensitive belt being installed is held. Specifically, the photosensitive belt is stored in a storage portion, which has roughly the same dimensions (e.g., width and length) of the photosensitive belt and which is formed at an interior portion of the outer case. The inner case is used to support the photosensitive belt, while the outer case is used for dust protection and light shield for the photosensitive belt and is normally stored in a storage which is provided inside or outside of a main body of the printer. In the printer, the photosensitive belt is supported in a prescribed shape by rollers of the belt support member, wherein one of the rollers has a capability of moving in an interior direction from the photosensitive belt to refuge.
At a removal mode, the outer case is inserted into the main body through its opening and is fitted to the belt support member, wherein tension applied to the photosensitive belt wound around the belt support member is released by moving one of the rollers. Then, the outer case is pulled out from the main body together with the photosensitive belt.
At an installation mode, the belt cartridge is inserted into the main body, wherein the outer case is fitted to the belt support member together with the photosensitive belt while the inner case remains substantially outside of the main body by being interfered by the belt support member. Then, tension is applied to the photosensitive belt wound around the belt support member by moving back one of the rollers. Thereafter, only the outer case is pulled out from the main body while the photosensitive belt remains inside of the main body by being installed into the belt support member.
Incidentally, the belt support member has at least four rollers, which apply tension to the photosensitive belt and one of which is moved to release the tension. In addition, positioning is established by matching three holes of the outer case with three holes of the photosensitive belt respectively, wherein two holes are formed at positions on slants of the outer case having a flattened triangular shape while one hole is formed at a position corresponding to a center of a bottom of the outer case.


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patent: 2-234171 (1990-09-01), None
patent: 5-69769 (1993-09-01), None
patent: 5-257340 (1993-10-01), None
patent: 8-123294 (1996-05-01), None
patent: 8-231026 (1996-09-01), None
patent: 8-241014 (1996-09-01), None
patent: 9-281850 (1997-10-01), None
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patent: 9-281847 (1997-10-01), None
patent: 10-143045 (1998-05-01), None
patent: 11-52815 (1999-02-01), None
patent: 11-237809 (1999-08-01), None
2 Japanese Office Actions with English translations of the relevant portions.

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