Sintered iron alloy resistant to abrasion at high temperature an

Specialized metallurgical processes – compositions for use therei – Compositions – Consolidated metal powder compositions

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428550, 75243, 75245, 75246, C22C 2900

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055296025

ABSTRACT:
Disclosed is a sintered iron alloy and a method of manufacturing the same. The sintered alloy comprises: an alloy matrix and a lead phase for imparting lubricability to the sintered alloy. The alloy matrix comprises a first alloy phase being composed of 0.5 to 3% nickel by weight, 0.5 to 3% molybdenum by weight, 5.5 to 7.5% cobalt by weight, 0.6 to 1.2% carbon by weight, and the balance iron, and a second alloy phase being composed of 26 to 30% molybdenum by weight, 7 to 9% chromium by weight, 1.5 to 2.5% silicon by weight, and the balance cobalt. The content of the lead phase in the sintered alloy is not more than 3.5% by weight. The lead phase is dispersed in the alloy matrix and a pore which is formed in the alloy matrix. The ratio of the lead dispersed in the alloy matrix to the total lead phase is 60% by weight or more, and the lead phase dispersed in the alloy matrix is particles in which the maximum particle size is 10 .mu.m or less. In manufacture, a lead powder having a particle size of approximately 50 .mu.m or less is mixed a first raw material powder for the first alloy phase and a second raw material powder for the second alloy phase at a lead content of not more than 3.5% by weight. After compacting and sintering the mixture, the sintered compact is cooled so that the temperature of the compact in the vicinity of 328.degree. C. is cooled at a cooling rate of approximately 2.degree. C./min. or more.

REFERENCES:
patent: 4734968 (1988-05-01), Kuroishi et al.
patent: 4919719 (1990-04-01), Abe et al.
patent: 5080713 (1992-01-01), Ishibashi et al.
English abstract of Japanese Patent No. 5-55593.
English abstract of Japanese Patent No. 5-287463.
English abstract of Japanese Patent No. 5-80521.

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