Light weight ceramic abrasive media

Abrasive tool making process – material – or composition – Pore forming

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51308, 501 80, C09C 168

Patent

active

054436036

ABSTRACT:
A method for manufacturing abrasive tumbling media comprising discrete abrasive particles having a preselected size and shape made by firing a formed mixture primarily comprising a particulate ceramic material, which method comprises adding at least 10% of hollow ceramic microspheres to said mixture prior to firing to obtain particles having a final fired bulk density below 65 lbs/ft..sup.3. The ceramic material preferably comprises at least 30 percent clay and the hollow microspheres have a shell consisting essentially of from 58 to 65 weight percent silica and from 28 to 33 percent by weight alumina, a shell thickness of about 10% of the diameter of the microsphere and an average particle size of from about 50 to 100 microns. The invention further comprises an abrasive tumbling media comprising discrete abrasive particles having a preselected size and shape made by firing a formed mixture primarily comprising a particulate ceramic material including at least 10% of hollow ceramic microspheres and having a final fired bulk density below 65 lbs/ft..sup.3.

REFERENCES:
patent: 3950175 (1976-04-01), Lachman et al.
patent: 3993495 (1976-11-01), Galliath et al.
patent: 5049166 (1991-09-01), Kirkendall

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