Lightning strike composite and process

Stock material or miscellaneous articles – Structurally defined web or sheet – Including aperture

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174 2, 174 3, 428236, 428237, 428240, 428247, 428256, 428285, 428302, H02G 1300, B32B 310, B32B 502, B32B 700

Patent

active

053709217

ABSTRACT:
A lightning strike coating composition for composites. The composite is multilayered and comprises (i) a prepreg containing layer, (ii) a lightweight, highly conductive metallic wire screen or foil layer, and (iii) a sheet of lightweight carrier fabric containing (a) on one side a coating of a highly filled, thermoset resin in which the filler comprises a multimodal combination of filler particles, and (b) optionally, on the other side an adhesive joining it to layer (ii); wherein the layers are bonded to each other. Also, a process for making the multilayered composite by bonding prepreg assemblies, optionally with a honeycomb structure, to at least one layer of conductive metal screen or foil, bonding the metal screen or foil to one surface of a carrier fabric sheet that is normally not conductive, the other side of the carrier sheet is bonded to the surface coating of a highly filled, thermosettable resin in which the filler comprises a multimodal combination of filler particles, whereby to form a composite assembly, subjecting the composite assembly to sufficient heat to cure the prepregs, honeycomb structures and the surface coating to form a cured composite structure.

REFERENCES:
patent: 4186237 (1980-01-01), Propp
patent: 4421827 (1983-12-01), Phillips
patent: 4477512 (1984-10-01), Thomas et al.
patent: 4617056 (1986-10-01), Mosser et al.
patent: 4678699 (1987-07-01), Kritchersky et al.
patent: 4830908 (1989-05-01), Nakajima et al.

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