Spray forming system for producing molds, dies and related tooli

Plastic article or earthenware shaping or treating: apparatus – Forming surface and means feeding fluent stock thereto

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164 19, 164 20, 164 21, 264309, 425130, 425375, 425470, B29C 4108

Patent

active

060741945

ABSTRACT:
A system for the spray forming manufacturing of near-net-shape molds, dies and related toolings, wherein liquid material such as molten metal, metallic alloys, or polymers are atomized into fine droplets by a high temperature, high velocity gas and deposited onto a pattern. Quenching of the atomized droplets provides a heat sink, thereby allowing undercooled and partially solidified droplets to be formed in-flight. Composites can be formed by combining the atomized droplets with solid particles such as powders, whiskers or fibers.

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Watson et al., "Nozzle-Aspirated Metal Forming", paper presented at the International Symposium of Casting of Near Net Shape Products, sponsored by the Metallurgical Society, Honolulu, EG&G Idaho, Inc., Idaho Falls, ID., Nov. 1988.

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