Method for creating a free-form metal three-dimensional article

Metal founding – Process – Disposition of a gaseous or projected particulate molten...

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164 661, 164 94, 164 48, 266202, B23D 2300, B23D 2702, C21C 100

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056694334

ABSTRACT:
A method for the accurate formation of a three-dimensional article comprises providing a supply of substantially uniform size droplets of a desired material wherein each droplet has a positive or negative charge. The supply of droplets is focused or aligned into a narrow stream by passing the droplets through or adjacent an alignment mechanism which repels each droplet toward an axis extending through the alignment mechanism. The droplets are deposited in a predetermined pattern at a predetermined rate onto a target to form the three-dimensional article without the use of a mold of the shape of the three-dimensional article.

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