Method for processing workpieces by ultrasonic energy

Adhesive bonding and miscellaneous chemical manufacture – Surface bonding means and/or assembly means therefor – Automatic and/or material-triggered control

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156 64, 156 731, 1565801, B32B 3100

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active

058463771

ABSTRACT:
A method of welding two thermoplastic workpieces (W) together along a predetermined weld line during a weld cycle utilizing a high frequency vibration sonic or ultrasonic welding apparatus. This welding apparatus includes an electroacoustic transducer (18) which transmits such vibrations to a horn (19) which is dimensioned to be resonant with the horn being brought into forced engagement with at least one of the workpieces to be welded. The method comprising the steps of bringing the workpieces into bearing relation against one another along the weld line. Then the electroacoustic transducer is energized so as to resonate the horn with a desired motional amplitude. Forceful contact is established between the horn and one of the workpieces. Then, the forceful contact between the horn and the one workpiece is maintained throughout the weld cycle. The motional amplitude of the horn is varied in accordance with a desired motional amplitude profile.

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Paper presented to ANTEC-94 entitled "Amplitude Control in Ultrasonic Welding of Thermoplastics" by David A. Grewell and Jeffrey L. Frantz, presented May 2, 1994.

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