Isobutanol synthesis method

Organic compounds -- part of the class 532-570 series – Organic compounds – Oxygen containing

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568905, 502307, 502326, C07C 2934

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active

058116028

ABSTRACT:
The invention relates to a method for conversion of methanol, ethanol alone or in combination with n-propanol to the corresponding isoalcohols by contacting a catalyst of a noble metal supported on at least a first phase of mixed oxide crystallites containing from about 60 to about 74 atomic % (on a metals basis only) zirconium, from about 21 to about 31 atomic % manganese and from about 5 to about 9 atomic % zinc, and less than about 1 atomic % alkali, a second phase of zirconium-doped hetaerolite particles containing from about 65 to about 69 atomic % manganese, from about 31 to about 35 atomic % zinc, from about 0.5 to about 5 atomic % zirconium, and optionally a trace atomic % of alkali, and a third phase containing from about 29 to about 55 atomic % manganese, from about 13 to about 55 atomic % zinc and from about 13 to about 35 atomic % zirconium, wherein the first phase mixed oxide crystallites have a zirconium oxide-like structure have a particle size of at least about 40 .ANG. to about 100 .ANG., the second phase particles have a particle size of about 200 .ANG. to greater than about 2000 .ANG., and the third phase has a particle size of about 1000 .ANG. to greater than 4000 .ANG., with reactant stream containing a light olefin selected from the group consisting of ethylene, propylene and mixtures thereof and synthetic gas and optionally methanol to produce a product stream containing the corresponding isoalcohols. Isobutanol in particular may be produced when the feedstream contains methanol in combination with one or more of ethanol, n-propanol, ethylene and propylene.

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Keim et al. Catalysis Letters 3 (1989) 59-64. "Isobutanol from Synthesis Gas."

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