Shaping of syntactic foam

Plastic and nonmetallic article shaping or treating: processes – Direct application of fluid pressure differential to... – Producing multilayer work or article

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264313, 264314, 264316, 264321, 264322, 264DIG6, 425DIG14, 4283126, 4283133, B29C 5128, B29C 4706, B29C 6716

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048760552

ABSTRACT:
A method of forming a shaped article from a stock of preformed, thermoplastic, syntactic foam material of hollow microspheres in a thermoplastic polymer matrix, comprising heating the preformed syntactic foam to a temperature above the softening point of thermoplastic polymer matrix and applying differential pressure over at least one surface of the foam material through the medium of a plastically deformable diaphragm member to cause the foamed material to conform to a desired shape. Shaped articles of syntactic foam material, optionally having a surface coating of unfoamed, preferably fibre reinforced thermoplastics materials are provided in a more versatile and convenient manner than curing or sintering syntactic foam material in a mould.

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patent: 3954926 (1976-05-01), Pahl et al.
patent: 4559262 (1985-12-01), Cogswell et al.
patent: 4560523 (1985-12-01), Plumley et al.
patent: 4576776 (1986-03-01), Anderson
patent: 4608220 (1986-08-01), Caldwell et al.

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