Method of manufacturing a fuel injector core

Metal working – Method of mechanical manufacture – Electrical device making

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296021, 72 46, 83 22, 2395855, H01F 4102

Patent

active

056493541

ABSTRACT:
A block of material used for making a movable core for a fuel injector is prepared from a bar or coil of material by clamp shearing using a working fluid containing an extreme-pressure additive (such as sulfur, chlorine or phosphorus). The additive reacts with the material to form a protective layer (of e.g. sulfide, chloride or phosphate) on the cut-off surface of the block. The block is cold forged so that its cut-off surface having the protective layer may form a wall defining a fuel passage. The layer prevents the material from being seized with any die or punch used for cold forging.

REFERENCES:
patent: 3967484 (1976-07-01), Takahashi et al.
patent: 5033716 (1991-07-01), Mesenich
patent: 5458158 (1995-10-01), Kawanabe
"Plasticity and Working" (in Japanese Sosei to Kako) vol. 24, No. 271, pp. 830-839 was published in Aug., 1983. see abstract.

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