Internal liner for a boot

Boots – shoes – and leggings – Uppers – Linings

Patent

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Details

36 93, A43B 2307, A43B 714

Patent

active

059242183

DESCRIPTION:

BRIEF SUMMARY
BACKGROUND OF THE INVENTION

1. Field of the Invention
The present invention relates to comfort fittings positioned on the interior of boots, and especially sport boots with a rigid external upper, such as the shells for ski boots or skates, and has as an object the use of a foam wedging element having thermoplastic qualities and adapted to adjust and/or to adapt itself, after it has been heated at its thermoforming temperature, to the specific volume of the user's foot.
2. Description of Background and Relevant Information
In known ski boots comprising internal fittings with this type of thermoplastic foam wedging element, the initial fitting volume, i.e., before adjustment by thermoforming, is, for a given size, either smaller than the standard for this size, or considerably larger, or still not defined. By way of example, such boots are described in the patents EP 004 829, FR 2 460 118, JP 2-270519 and in PCT Application WO 94/09663. As is disclosed, none of the internal liners used in these boots is preformed to a standard fitting volume for a given size, and thus cannot be utilized for skiing until after thermoforming. In effect, in the case of the patent EP 004 829, it is a question of giving room for the foot because the initial cavity is undersized by about one to two sizes with respect to the foot to which one wishes to adapt the boot. The process therefore consists of heating the foam of the wedging element by means of an electric heating element, then, after introduction of the foot of the skier, of compressing said wedging element which is sandwiched between the shell and said foot, and of allowing it to cool in this position.
In the case of the patents FR 2 460 118 and JP 2-270519, it is the opposite operation which is performed. The internal liners are obtained preformed with thermocompressed walls, thus having a relatively high density in this state, and it is by heating them that one causes more or less their relaxation and therefore their adjustment to the foot and within the shell. As this appears clearly, the preforming by thermocompression necessitates providing a cavity, or fitting volume, which is much larger than the volume of the foot to be held because the constituent materials of the walls of the internal fittings having been preliminarily thermocompressed have lost much of their flexibility, and it is impossible to readjust them if desired to a greater volume simply by pressure of the foot.
Such internal liners preformed by thermocompression thus have, for a given size, a considerably greater fitting volume, and their walls in the thermocompressed state have a high density which renders them inappropriate in assuring an acceptable comfort for the foot if they are not heated to relax, and thus in restoring a certain flexibility.
In the example of the internal liner described in PCT Application WO 94/09663, the problem is different from the preceding problems because there, the internal liner is not preformed in its initial state, in fact the fitting volume is not defined; indeed, according to this document, it is essentially due to the integral heating of the liner that it is possible to adapt it on the foot, which, thus equipped, is then introduced in the boot. Therefore, this type of internal liner cannot be, as in the preceding cases, utilized in its initial state for purposes of skiing.
Another disadvantage appears likewise in the internal liners described hereinabove and relates to the stability of the imprints achieved after reheating at the thermoforming temperatures of the materials utilized, such as polyethylene or polyurethane. In effect, these materials which are made in the form of foam are sensitive to repeated pressure and are crushed and collapse with use. Thus, such internal liners must be readjusted to the skier's foot quite often so as to always provide an optimum grip and comfort. So as to limit the number of these readjustment interventions, it is known to vary the density of these foams: a high density providing a high resistance to crushing but a lesser comfo

REFERENCES:
patent: 4154009 (1979-05-01), Kubelka et al.
patent: 4433494 (1984-02-01), Courvoisier et al.
patent: 4910889 (1990-03-01), Bonaventure et al.
patent: 5050319 (1991-09-01), Perroto et al.
patent: 5203793 (1993-04-01), Lyden

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