Methods of manufacturing dipped bladder molding mandrels for man

Plastic and nonmetallic article shaping or treating: processes – With step of making mold or mold shaping – per se

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Details

264225, 264301, 264308, 264314, 264257, 264258, 249 65, 249178, B28B 732, B32B 3104

Patent

active

061104078

ABSTRACT:
The present invention relates to an improved apparatus and method for manufacturing shafts from composite materials, particularly shafts for golf clubs. An elongate mandrel, having a passage therein and having a plurality of holes between the passage and an outer surface of the mandrel, includes a flexible bladder, preferably latex, dipped and cured directly on the outer surface of the mandrel. A set of plies of pre-preg composite sheet is wrapped around the mandrel in a predetermined manner. The wrapped mandrel is placed in a mold, the bladder is inflated to a predetermined pressure. The pressurized wrapped mandrel is then heated for a predetermined period of time to cure the composite material to form a shaft, preferably for a golf club. While the shaft is cured in the mold, gas of a predetermined pressure is introduced through the passage in the mandrel to inflate the bladder and force the composite sheet against the walls of the mold.

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