Supercritical fluid molecular spray thin films and fine powders

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – At least one aryl ring which is part of a fused or bridged...

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210656, 264 12, 525545, 525546, 118300, 118308, B01D 1508, B29B 900, C08K 334, C08L 2712

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047344512

ABSTRACT:
Solid films are deposited, or fine powders formed, by dissolving a solid material into a supercritical fluid solution at an elevated pressure and then rapidly expanding the solution through a short orifice into a region of relatively low pressure. This produces a molecular spray which is directed against a substrate to deposit a solid thin film thereon, or discharged into a collection chamber to collect a fine powder. The solvent is vaporized and pumped away. Solution pressure is varied to determine, together with flow rate, the rate of deposition and to control in part whether a film or powder is produced and the granularity of each. Solution temperature is varied in relation to formation of a two-phase system during expansion to control porosity of the film or powder. A wide variety of film textures and powder shapes are produced of both organic and inorganic compounds. Films are produced with regular textural feature dimensions of 1.0-2.0 .mu.m down to a range of 0.01 to 0.1 .mu.m. Powders are formed in very narrow size distributions, with average sizes in the range of 0.02 to 5 .mu.m.

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Johnson, Otto H., Germanium and Its Inorganic Compounds, 7/21/52, pp. 431, 443-447.
V. J. Krukonis, Supercritical Fluid Nucleation of Difficult-to-Comminute Solids, presented at 1984 meeting, AIChE, San Francisco, Nov. 25-30, 1984, and published Nov. 1985.

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