Polyether-reinforced fiber-based materials

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428 361, 428 362, 428182, 428260, 428262, 428269, 428274, 428286, 428290, 428413, 428414, 428534, 428535, 1621643, 1621686, D21H 1752, B32B 2710, B32B 2908

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055454496

ABSTRACT:
Polyether-reinforced fiber-based materials, and methods for their manufacture, are disclosed. A representative material is a sheetlike ply having on one or both faces thereof a polyether-impregnated stratum extending depthwise into the ply thickness dimension no greater than about one-half the ply thickness dimension so as to leave a portion of the ply thickness dimension unimpregnated with polyether. The materials can comprise plural superposed plies wherein at least one ply has at least one polyether-impregnated stratum, such as polyether-reinforced corrugated paperboard. The polyether-reinforced materials have excellent compression strength and foldability. Each polyether-reinforced stratum is made by controllably applying a low-viscosity liquid mixture of an epoxy resin and a hardener, wherein the epoxy resin is substantially non-prepolymerized, to a fibrous web surface, then curing the resin mixture. The polyether-reinforced materials can be folded after curing and are useful for making cartons and other products.

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